Geometry-based structural analysis and design via discrete stress functions

This PhD thesis proposes a direct and unified method for generating global static equilibrium for 2D and 3D reciprocal form and force diagrams based on reciprocal discrete stress functions. This research combines and reinterprets knowledge from Maxwell’s 19th century graphic statics, projective geometry and rigidity theory to provide an interactive design and analysis framework through which information about designed structural performance can be geometrically encoded in the form of the characteristics of the stress function. This method results in novel, intuitive design and analysis freedoms. In contrast to contemporary computational frameworks, this method is direct and analytical. In this way, there is no need for iteration, the designer operates by default within the equilibrium space and the mathematically elegant nature of this framework results in its wide applicability as well as in added educational value. Moreover, it provides the designers with the agility to start from any one of the four interlinked reciprocal objects (form diagram, force diagram, corresponding stress functions). This method has the potential to be applied in a wide range of case studies and fields. Specifically, it leads to the design, analysis and load-path optimisation of tension-and compression 2D and 3D trusses, tensegrities, the exoskeletons of towers, and in conjunction with force density, to tension-and-compression grid-shells, shells and vaults. Moreover, the abstract nature of this method leads to wide cross-disciplinary applicability, such as 2D and 3D discrete stress fields in structural concrete and to a geometrical interpretation of yield line theory

Geometry Synthesis and Multi-Configuration Rigidity of Reconfigurable Structures

Reconfigurable structures are structures that can change their shapes to change their functionalities. Origami-inspired folding offers a path to achieving shape changes that enables multi-functional structures in electronics, robotics, architecture and beyond. Folding structures with many kinematic degrees of freedom are appealing because they are capable of achieving drastic shape changes, but are consequently highly flexible and therefore challenging to implement as load-bearing engineering structures. This thesis presents two contributions with the aim of enabling folding structures with many degrees of freedom to be load-bearing engineering structures. The first contribution is the synthesis of kirigami patterns capable of achieving multiple target surfaces. The inverse design problem of generating origami or kirigami patterns to achieve a single target shape has been extensively studied. However, the problem of designing a single fold pattern capable of achieving multiple target surfaces has received little attention. In this work, a constrained optimization framework is presented to generate kirigami fold patterns that can transform between several target surfaces with varying Gaussian curvature. The resulting fold patterns have many kinematic degrees of freedom to achieve these drastic geometric changes, complicating their use in the design of practical load-bearing structures. To address this challenge, the second part of this thesis introduces the concept of multi-configuration rigidity as a means of achieving load-bearing capabilities in structures with multiple degrees of freedom. By embedding springs and unilateral constraints, multiple configurations are rigidly held due to the prestress between the springs and unilateral constraints. This results in a structure capable of rigidly supporting finite loads in multiple configurations so long as the loads do not exceed some threshold magnitude. A theoretical framework for rigidity due to embedded springs and unilateral constraints is developed, followed by a systematic method for designing springs to maximize the load-bearing capacity in a set of target configurations. An experimental study then validates theoretical predictions for a linkage structure. Together, the application of geometry synthesis and multi-configuration rigidity constitute a path towards engineering reconfigurable load-bearing structures.</p