Predictive maintenance for the heated hold-up tank

We present a numerical method to compute an optimal maintenance date for the test case of the heated hold-up tank. The system consists of a tank containing a fluid whose level is controlled by three components: two inlet pumps and one outlet valve. A thermal power source heats up the fluid. The failure rates of the components depends on the temperature, the position of the three components monitors the liquid level in the tank and the liquid level determines the temperature. Therefore, this system can be modeled by a hybrid process where the discrete (components) and continuous (level, temperature) parts interact in a closed loop. We model the system by a piecewise deterministic Markov process, propose and implement a numerical method to compute the optimal maintenance date to repair the components before the total failure of the system.Comment: arXiv admin note: text overlap with arXiv:1101.174

THE ADVANTAGES OF IMPLEMENTING A PREDICTIVE MANAGEMENT WITHIN THE MAINTAINIG AND EQUIPMENT REPAIR AT AN ENTERPRISE WHICH PRODUCES COMPONENTS FOR THE AUTOMOTIVE INDUSTRY INCLUDING TECHNICAL ASSISTANCE AND SERVICES

Economic efficiency within enterprises is represented by how maintenance and repair activities are organised and operated, the under repairing equipment’s immobilization time because, by diminishing this factor significant reserve resources can be achieved by increasing production volume. The management activity shall be responsible to organise cars’ and equipments’ maintenance and repair activities, to apply rules of organisational structure and human resources, established and approved in the company’s organisational chart, measures to improve the information system and relationships between departments and sectors, to improve tracking system and movement of documents and to permanently expand data processing sector. Predictive maintenance is based on monitoring wearing parameters of the key elements or subparts of the fixed assets, by some specific instruments (wearing, vibration, oil analysers) in order for the maintenance interventions to be accomplished before the flaw appears.maintenance, repairing, predictive maintenance, reduced cost

Supporting group maintenance through prognostics-enhanced dynamic dependability prediction

Condition-based maintenance strategies adapt maintenance planning through the integration of online condition monitoring of assets. The accuracy and cost-effectiveness of these strategies can be improved by integrating prognostics predictions and grouping maintenance actions respectively. In complex industrial systems, however, effective condition-based maintenance is intricate. Such systems are comprised of repairable assets which can fail in different ways, with various effects, and typically governed by dynamics which include time-dependent and conditional events. In this context, system reliability prediction is complex and effective maintenance planning is virtually impossible prior to system deployment and hard even in the case of condition-based maintenance. Addressing these issues, this paper presents an online system maintenance method that takes into account the system dynamics. The method employs an online predictive diagnosis algorithm to distinguish between critical and non-critical assets. A prognostics-updated method for predicting the system health is then employed to yield well-informed, more accurate, condition-based suggestions for the maintenance of critical assets and for the group-based reactive repair of non-critical assets. The cost-effectiveness of the approach is discussed in a case study from the power industry

Maintenance Strategies to Reduce Downtime Due to Machine Positional Errors

Manufacturing strives to reduce waste and increase Overall Equipment Effectiveness (OEE). When managing machine tool maintenance a manufacturer must apply an appropriate decision technique in order to reveal hidden costs associated with production losses, reduce equipment downtime competently and similarly identify the machines’ performance. Total productive maintenance (TPM) is a maintenance program that involves concepts for maintaining plant and equipment effectively. OEE is a powerful metric of manufacturing performance incorporating measures of the utilisation, yield and efficiency of a given process, machine or manufacturing line. It supports TPM initiatives by accurately tracking progress towards achieving “perfect production.” This paper presents a review of maintenance management methodologies and their application to positional error calibration decision-making. The purpose of this review is to evaluate the contribution of maintenance strategies, in particular TPM, towards improving manufacturing performance, and how they could be applied to reduce downtime due to inaccuracy of the machine. This is to find a balance between predictive calibration, on-machine checking and lost production due to inaccuracy. This work redefines the role of maintenance management techniques and develops a framework to support the process of implementing a predictive calibration program as a prime method to supporting the change of philosophy for machine tool calibration decision making. Keywords—maintenance strategies, down time, OEE, TPM, decision making, predictive calibration

The Co-Evolution of Test Maintenance and Code Maintenance through the lens of Fine-Grained Semantic Changes

Automatic testing is a widely adopted technique for improving software quality. Software developers add, remove and update test methods and test classes as part of the software development process as well as during the evolution phase, following the initial release. In this work we conduct a large scale study of 61 popular open source projects and report the relationships we have established between test maintenance, production code maintenance, and semantic changes (e.g, statement added, method removed, etc.). performed in developers' commits. We build predictive models, and show that the number of tests in a software project can be well predicted by employing code maintenance profiles (i.e., how many commits were performed in each of the maintenance activities: corrective, perfective, adaptive). Our findings also reveal that more often than not, developers perform code fixes without performing complementary test maintenance in the same commit (e.g., update an existing test or add a new one). When developers do perform test maintenance, it is likely to be affected by the semantic changes they perform as part of their commit. Our work is based on studying 61 popular open source projects, comprised of over 240,000 commits consisting of over 16,000,000 semantic change type instances, performed by over 4,000 software engineers.Comment: postprint, ICSME 201