POSE ESTIMATION USING STRUCTURED LIGHT AND HARMONIC SHAPE CONTEXTS

Keywords: Bin-picking, rotational invariant features, surface mesh, time multiplexed binary stripes, CAD model Abstract: One of the remaining obstacles to a widespread introduction of industrial robots is their inability to deal with 3D objects in a bin that are not precisely positioned, i.e., the bin-picking problem. In this work we address the general bin-picking problem where a CAD model of the object to be picked is available beforehand. Structured light, in the form of Time Multiplexed Binary Stripes, is used together with a calibrated camera to obtain 3D data of the objects in the bin. The 3D data is then segmented into points of interest and for each a regional feature vector is extracted. The features are the Harmonic Shape Contexts. These are characterized by being rotational invariant and can in general model any free-form object. The Harmonic Shape Contexts are extracted from the 3D scene data and matched against similar features found in the CAD model. This allows for a pose estimation of the objects in the bin. Tests show the method to be capable of pose estimating partial-occluded objects, however, the method is also found to be sensitive to the resolution in the structured light system and to noise in the data.

The characterisation and simulation of 3D vision sensors for measurement optimisation

The use of 3D Vision is becoming increasingly common in a range of industrial applications including part identification, reverse engineering, quality control and inspection. To facilitate this increased usage, especially in autonomous applications such as free-form assembly and robotic metrology, the capability to deploy a sensor to the optimum pose for a measurement task is essential to reduce cycle times and increase measurement quality. Doing so requires knowledge of the 3D sensor capabilities on a material specific basis, as the optical properties of a surface, object shape, pose and even the measurement itself have severe implications for the data quality. This need is not reflected in the current state of sensor haracterisation standards which commonly utilise optically compliant artefacts and therefore can not inform the user of a 3D sensor the realistic expected performance on non-ideal objects.This thesis presents a method of scoring candidate viewpoints for their ability to perform geometric measurements on an object of arbitrary surface finish. This is achieved by first defining a technology independent, empirical sensor characterisation method which implements a novel variant of the commonly used point density point cloud quality metric, which is normalised to isolate the effect of surface finish on sensor performance, as well as the more conventional assessment of point standard deviation. The characterisation method generates a set of performance maps for a sensor per material which are a function of distance and surface orientation. A sensor simulation incorporates these performance maps to estimate the statistical properties of a point cloud on objects with arbitrary shape and surface finish, providing the sensor has been characterised on the material in question.A framework for scoring measurement specific candidate viewpoints is presented in the context of the geometric inspection of four artefacts with different surface finish but identical geometry. Views are scored on their ability to perform each measurement based on a novel view score metric, which incorporates the expected point density, noise and occlusion of measurement dependent model features. The simulation is able to score the views reliably on all four surface finishes tested, which range from ideal matt white to highly polished aluminium. In 93% of measurements, a set of optimal or nearly optimal views is correctly selected.</div