Polyamide Nanocomposites for Selective Laser Sintering

Current polyamide 11 and 12 are lacking in fire retardancy and high strength/high heat resistance characteristics for a plethora of finished parts that are desired and required for performance driven applications. It is anticipated that nanomodification of polyamide 11 and 12 will result in enhanced polymer performance, i.e., fire retardancy, high strength and high heat resistance for polyamide 11 and 12. It is expected that these findings will expand the market opportunities for polyamide 11 and 12 resin manufacturers. The objective of this research is to develop improved polyamide 11 and 12 polymers with enhanced flame retardancy, thermal, and mechanical properties for selective laser sintering (SLS) rapid manufacturing (RM). A nanophase was introduced into the polyamide 11 and 12 via twin screw extrusion to provide improved material properties of the polymer blends. Arkema RILSAN® polyamide 11 molding polymer pellets and Degussa VESTAMID® L1670 polyamide 12 were examined with three types of nanoparticles: chemically modified montmorillonite (MMT) organoclays, surface modified nanosilica, and carbon nanofibers (CNFs) to create polyamide 11 and 12 nanocomposites. Wide angle X-ray diffraction (WAXD) and transmission electron microscopy (TEM) were used to determine the degree of dispersion. Injection molded test specimens were fabricated for physical, thermal, mechanical properties, and flammability tests. Thermal stability of these polyamide 11 and 12 nanocomposites was examined by TGA. Mechanical properties such as tensile, flexural, and elongation at break were measured. Flammability properties were also obtained using the Cone Calorimeter at an external heat flux of 50 kW/m2. TEM micrographs, physical, mechanical, and flammability properties are included in the paper. Polyamide 11 and 12 nanocomposites properties are compared with polyamide 11 and 12 baseline polymers. Based on flammability and mechanical material performance, selective polymers including polyamide 11 nanocomposites and control polyamide 11 were cryogenically ground into fine powders and fabricated into SLS parts.Mechanical Engineerin

Flame Retardant Intumescent Polyamide 11 Nanocomposites – Further Study

The objective of this research is to develop improved polyamide 11 and 12 polymers with enhanced flame retardancy, thermal, and mechanical properties for selective laser sintering (SLS) rapid manufacturing (RM). In the present study, a nanophase was introduced into the polyamide 11 and combine with a conventional intumescent flame retardant (FR) additive via twin screw extrusion. Arkema Rilsan® polyamide 11 molding polymer pellets were used with two types of nanoparticles such as: chemically modified montmorillonite (MMT) organoclays and carbon nanofibers (CNFs). Two types of Clariant’s Exolit® OP 1311 and 1312 intumescent FR additives were used to generate a family of FR intumescent polyamide 11 nanocomposites with anticipated synergism.Mechanical Engineerin

Polyamide 11-Carbon Nanotubes Nanocomposites: Preliminary Investigation

The objective of this research is to develop an improved polyamide 11 (PA11) polymer with enhanced flame retardancy, thermal, and mechanical properties for selective laser sintering (SLS) rapid manufacturing. In the present study, a nanophase was introduced into polyamide 11 via twin screw extrusion. Arkema Rilsan® polyamide 11 molding polymer pellets were used with 1, 3, 5, and 7 wt% loadings of Arkema’s GraphistrengthTM multi-wall carbon nanotubes (MWNTs) to create a family of PA11-MWNT nanocomposites. Transmission electron microscopy and scanning electron microscopy were used to determine the degree and uniformity of dispersion. Injection molded test specimens were fabricated for physical, thermal, mechanical properties, and flammability measurements. Thermal stability of these polyamide 11-MWNT nanocomposites was examined by TGA. Mechanical properties such as ultimate tensile strength, rupture tensile strength, and elongation at rupture were measured. Flammability properties were also obtained using the UL 94 test method. All these different methods and subsequent polymer characteristics are discussed in this paper.Mechanical Engineerin

Vitra-violet process for producing flame resistant polyamides and products produced thereby

Aromatic polyamides with improved nonflammability characteristics are produced by contacting a polyamide substrate with a gaseous medium comprising a minor amount of a haloolefinic material and an inert diluent in the presence of light having sufficient energy to effect chemical addition of the haloolefin to the polyamide substrate

The effect of different metallic counterface materials and different surface treatments on the wear and friction of polyamide 66 and its composite in rolling-sliding contact

Original article can be found at: http://www.sciencedirect.com/science/journal/00431648 Copyright Elsevier B. V. DOI: 10.1016/S0043-1648(03)00054-1The effect of different metallic counterface materials and different surface treatments on the tribological behaviour of polymer and polymer composite under unlubricated, non-conformal and rolling-sliding contact has been investigated. The most widely used polymer materials - unreinforced polyamide 66 and its composite (RFL4036) – were tested. The metallic materials include aluminium, brass and steel and the surface treatments include Tufftride** treated (known as nitrocarbonising) and magnesium phosphate treated, etc. Tests were conducted over a range of slip ratios at a fixed load of 300 N, 1000 rpm rotational speed using a twin-disc test rig. The experimental results showed that the polyamide composite exhibited less friction and wear than the unreinforced polyamide 66 when running against steel and aluminium counterfaces. However, when tested against brass, polyamide 66 exhibited lower wear than the composite. The surface treatment of steel has a significant effect on the coefficient of friction and the wear rate, as well as on the tribological mechanism, of polyamide 66 composites. It has been observed that a thin film on the contact surface plays a dominant role in reducing the wear and friction of the composite and in suppressing the transverse cracks. This study clearly indicates that both the characteristics of the different counterface metallic materials and the surface treatment greatly control the wear behaviour of polyamide 66 and its composite.Peer reviewe

Intumescent Flame Retardant Polyamide 11 Nanocomposites

Current polyamide 11 and 12 are lacking in fire retardancy and high strength/high heat resistance characteristics for a plethora of fabricated parts that are desired and required for performance driven applications. The introduction of selected nanoparticles such as surface modified montmorillonite (MMT) clay or carbon nanofibers (CNFs), combined with a conventional intumescent flame retardant (FR) additive into the polyamide 11/polyamide 12 (PA11/PA12) by melt processing conditions has resulted in the preparation of a family of intumescent polyamide nanocomposites. These intumescent polyamide 11 and 12 nanocomposites exhibit enhanced polymer performance characteristics, i.e., fire retardancy, high strength and high heat resistance and are expected to expand the market opportunities for polyamide 11 and polyamide 12 polymer manufacturers. The objective of this research is to develop improved polyamide 11 and 12 polymers with enhanced flame retardancy, thermal, and mechanical properties for selective laser sintering (SLS) rapid manufacturing (RM). In the present study, a nanophase was introduced into the polyamide 11 and combining it with a conventional intumescent FR additive via twin screw extrusion. Arkema RILSAN® polyamide 11 molding polymer pellets were examined with two types of nanoparticles: chemically modified montmorillonite (MMT) organoclays, and carbon nanofibers (CNFs); and Clairant’s Exolit® OP 1230 intumescent FR additive were used to create a family of FR intumescent polyamide 11 nanocomposites. Transmission electron microscopy (TEM) was used to determine the degree of nanoparticles dispersion. Injection molded specimens were fabricated for physical, thermal, and flammability measurements. Thermal stability of these intumescent polyamide 11 nanocomposites was examined by TGA. Flammability properties were obtained using the Cone Calorimeter at an external heat flux of 35 kW/m 2 and UL 94 Test Method. Heat deflection temperatures (HDT) were also measured. TEM micrographs, physical, thermal, and flammability properties are presented. FR intumescent polyamide 11 nanocomposites properties are compared with polyamide 11 baseline polymer. Based on flammability and mechanical material performance, selective polymers including polyamide 11 nanocomposites and control polyamide 11 will be cryogenically ground into fine powders for SLS RM processing. SLS specimens will be fabricated for thermal, flammability, and mechanical properties characterization.Mechanical Engineerin

High electrically conductive composites of Polyamide 11 filled with silver nanowires: Nanocomposites processing, mechanical and electrical analysis

Highly conductive composites of silver nanowires and semicrystalline polyamide 11 for different content were prepared. A newmethod was developed to introduce nanowires: a combination of solventway and an extrusion process. This technic provides pellets of composites directly suitable for sample molding. The silver nanowires poured in polyamide 11 were obtained by polyol process to reach large volume of nanowires. The dispersion of nanowires was evaluated by scanning electron microscopy and confirmed by a very lowpercolation threshold around 0.59 vol.%. The level of conductivity above the percolation threshold is about 102 S m−1. Differential scanning calorimetry and dynamic mechanical analyses have shown a stability of the composite physical structure and an optimization of the mechanical properties as a function of nanowires content until 3.6 vol.%. A simultaneous enhancement of the electrical conductivity of polyamide 11 was obtained

Permeability and chemical analysis of aromatic polyamide based membranes exposed to sodium hypochlorite

In this study, a cross-linked aromatic polyamide based reverse osmosis membrane was exposed to variable sodium hypochlorite ageing conditions (free chlorine concentration, solution pH) and the resulting evolutions of membrane surface chemical and structural properties were monitored. Elemental and surface chemical analysis performed using X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR), showed that chlorine is essentially incorporated on the polyamide layer of a commercially available composite RO membrane, when soaked in chlorine baths, presumably through a two step electrophilic substitution reaction governed by the concentration of hypochlorous acid (HOCl), at pH values above 5. Deconvolution of the FTIR vibrational amide I band experimentally confirmed previous assumptions stated in the literature regarding the weakening of polyamide intermolecular hydrogen bond interactions with the incorporation of chlorine. An increase in the fraction of non associated Cdouble bond; length as m-dashO groups (1680 cm−1) and a decrease of hydrogen bonded Cdouble bond; length as m-dashO groups (1660 cm−1) were observed with an increase in the concentration of the free chlorine active specie. The relative evolution of pure water permeability was assessed during lab-scale filtration of MilliQ water of a membrane before and after exposure to chlorine. Filtration results indicate polyamide conformational order changes, associated with the weakening of polyamide intermolecular H bonds, as observed with the increase in the packing propensity of the membrane, dominant for HOCl doses above 400 ppm h. In addition, water–sodium chloride selectivity capabilities permanently decreased above this HOCl concentration threshold, further suggesting polyamide chain mobility. However, under controlled exposure conditions, i.e., HOCl concentration, operating conditions (applied pressure or permeation flux) can be improved while maintaining similar RO membrane separation performance

Heat resistant protective hand covering

The heat resistant, protective glove is made up of first and second shell sections which define a palm side and a backside, respectively. The first shell section is made of a twill wave fabric of a temperature-resistant aromatic polyamide fiber. The second shell section is made of a knitted fabric of a temperature-resistant aromatic polyamide fiber. The first and second shell sections are secured to one another, e.g., by sewing, to provide the desired glove configuration and an opening for insertion of the wearer's hand. The protective glove also includes a first liner section which is secured to and overlies the inner surface of the first shell section and is made of a felt fabric of a temperature-resistant aromatic polyamide fiber and has a flame resistant, elastomenic coating on the surface facing and overlying the inner surface of the first shell section