Development and application of an optimisation architecture with adaptive swarm algorithm for airfoil aerodynamic design

The research focuses on the aerodynamic design of airfoils for a Multi-Mission Unmanned Aerial Vehicle (MM-UAV). Novel shape design processes using evolutionary algorithms (EA) and a surrogate-based management system are developed to address the identified issues and challenges of solution feasibility and computational efficiency associated with present methods. Feasibility refers to the optimality of the converged solution as a function of the defined objectives and constraints. Computational efficiency is a measure of the number of design iterations needed to achieve convergence to the theoretical optimum. Airfoil design problems are characterised by a multi-modal solution topology. Present gradient-based optimisation methods do not converge to an optimal profile, hence solution feasibility is compromised. Population-based optimisation methods including the Genetic Algorithm (GA) have been used in the literature to address this issue. The GA can achieve solution feasibility, yet it is computationally time-intensive, hence efficiency is compromised. Novel EAs are developed to address the identified shortcomings of present methods. A variant to the original Particle Swarm Optimisation algorithm (PSO) is presented. Novel mutation operators are implemented which facilitate the transition of the search particles toward a global solution. The methodology addresses the limited search performance of the original PSO algorithm for multi-modal problems, while maintaining acceptable computational efficiency for aerodynamic design applications. Demonstration of the developed principles confirmed the merits of the proposed design approach. Airfoil optimisation for a low-speed flight profile achieved drag performance improvement that is lower than a off-the-shelf shape designed for the intent role. Acceptable computational efficiency is achieved by restricting the optimisation phase to promising solution regions through the development of a novel, design variable search space mapping structure. The merit of the optimisation framework is further confirmed by transonic airfoil design for high-speed missions. The wave drag of the established optima is lower than the identified, off-the-shelf benchmark. Concurrently significant computational time-savings are achieved relative to the design methodologies present in the literature. A novel surrogate-assisted optimisation framework by the definition of an Artificial Neural Network with a pattern recognition model is developed to further improve the computational efficiency. This has the potential of enhancing the aerodynamic shape design process. The measure of computational efficiency is critical in the development of an optimisation algorithm. Airfoil design simulations presented required 80\% fewer design iterations to achieve convergence than the GA. Computational time-savings spanning days was achieved by the innovative algorithms developed relative to the GA. Hence, computational efficiency of the developed processes is confirmed. Aircraft shape design simulations involve three-dimensional configurations which require excessive computational effort due to the use of high-fidelity solvers for flow analysis in the optimisation process. It is anticipated that the confirmed computational efficiency performance of the design structure presented on two-dimensional cases will be transferable to three-dimensional shape design problems. It is further expected that the novel principles will be applicable for analysis within a multidisciplinary design structure for the development of a MM-UAV