Assessing the Impact of Changes and their Knock-on Effects in Manufacturing Systems

Manufacturing systems are subject to frequent changes caused by technology and product innovation, varying demand, shifted product mix, continuous improvement initiatives, or regular substitutions of outworn equipment and machines. Elements within a manufacturing system are connected by a complex network of relations such as material flow, technological dependencies, infrastructure, and intangible cause-and-effect-chains. Depending on the scale of changes they may also interfere with engineering, procurement, logistics, or even manufacturing strategy. Thus, the total impact in terms of expected costs and required time for planning and implementation of those “manufacturing changes” is hard to predict. The objective of this paper is to provide a decision support for manufacturing change management and to enable a thorough analysis of changes in manufacturing systems. Although the topic of change propagation received considerable attention in product development in order to quantify the knock-on effects of engineering changes, comparable endeavors have not yet been made in the field of manufacturing science. Following a review of prevailing approaches from product development and manufacturing literature, a model-based approach for the prediction and assessment of change propagation in manufacturing systems is presented. Applied structural modeling techniques, the derived graph algorithm, and the proposed procedure of the approach are outlined. Finally, an industrial case study is presented to demonstrate the potential but also the limitations in practice.Deutsche Forschungsgemeinschaft (collaborative research center SFB 768 “Managing cycles in innovation processes: Integrated development of product-service systems based on technical products"

Innovation for a circular economy : exploring the adoption of PSS by UK companies in the baby products sector

Several authors have commented on the relatively slow rate at which Product Service Systems (PSS) have been adopted in B2B networks. Despite some prominent examples, such as the provision of integrated lighting systems to Sainsbury’s (supermarket chain) by Parkersell in the UK, and the ‘pay per copy’ (lease and take back) systems provided by copier companies such as Xerox and Canon, PSS has not been widely adopted even though the business case seems sound. Consequently, the question of identifying and overcoming barriers to PSS adoption has become an important research topic. In this study we explore barriers to the adoption of PSS in the UK baby products industry using a qualitative research design employing in-depth interviews with baby products suppliers (manufacturers) and buyers (retailers). The novelty of the approach adopted in this study is that key concepts from the Industrial Networks Approach are used to frame the analysis. Buyers and suppliers of baby products acknowledge the value of the PSS approach, but PSS adoption is found to require considerable adaptation to conventional patterns of inter-organizational interaction

Requirements analysis in the implementation of integrated PLM, ERP and CAD systems

Product Lifecycle Management (PLM) system implementation is a major investment when the technology is used in manufacturing companies. This paper provides an analysis of the requirements for the integration of PLM systems with Enterprise Resource Planning (ERP) systems incorporating the design aspects of Computer Aided Design and Manufacturing (CAD/CAM) within the product development process. PLM implementation deals with various existing product data and information generated over years both from CAD and ERP systems. Data integration is very challenging and has important impact on future decisions while creating new processes. The information management plays very important role not only in PLM implementation but also in the way this will be used in future production. Therefore it is very important to analyse how product information is transferred to PLM system. It also need to be investigated that what, when and how the data will flow from and to PLM systems

Marketing technologically advanced products

This paper calls for a merger of technology and marketing under a customer value perspective; for an enhancement of the traditional technological innovation orientation of the technology-based firm with a market thrust. It establishes technology-based products as product-service offerings that are derived from technological innovation. The aim in marketing technology-based products is an improved understanding of how an organization can combine a technology orientation with a customer value thrust that is common to the firm. In combining this technology and market orientation, the technology-based firm must strive to create and recreate differential customer value through product, process, service, and organizational innovation

Technologies to develop technology: the impact of new technologies on the organisation of the innovation process.

Companies are under increasing pressure to develop new product more effectively and efficiently. In order to meet this challenge, the organisation of the new product development process has received ample attention both in the academic literature and in the practitioner literature. As a consequence, a myriad of methods to design new products has been developed. These methods aim at facilitating concurrent product design and engineering. However, it is only recently, through the advent of families of new design technologies, that concurrency really becomes possible. In this paper, research on the impact of new design technologies on the product development process is reported and discussed. It is demonstrated that these technologies can have a significant impact on the organisation of innovation processes.Processes;

Modified Stage-Gate: A Conceptual Model of Virtual Product Development Process

In today s dynamic marketplace, manufacturing companies are under strong pressure to introduce new products for long-term survival with their competitors. Nevertheless, every company cannot cope up progressively or immediately with the market requirements due to knowledge dynamics being experienced in the competitive milieu. Increased competition and reduced product life cycles put force upon companies to develop new products faster. In response to these pressing needs, there should be some new approach compatible in flexible circumstances. This paper presents a solution based on the popular Stage-Gate system, which is closely linked with virtual team approach. Virtual teams can provide a platform to advance the knowledge-base in a company and thus to reduce time-to-market. This article introduces conceptual product development architecture under a virtual team umbrella. The paper describes all the major aspects of new product development (NPD), NPD process and its relationship with virtual teams, Stage-Gate system finally presents a modified Stage-Gate system to cope up with the changing needs. It also provides the guidelines for the successful implementation of virtual teams in new product development.Comment: 24 page

Sanitation in the Circular Economy: Transformation to a Commercially Valuable, Self-sustaining, Biological System

In 2016 the Toilet Board Coalition ran a Feasibility Study to explore the potential role of Sanitation in the Circular Economy. The following questions were at the centre of our inquiry:- Are there products or materials of value being upcycled from toilet resources?- Are there scalable business models to deliver sustainable supply of these products to the market?- Is there commercial interest and demand from large industrial operations to become buyers into the system? This paper presents the findings of our study in the form of a thought piece on the topic of sanitation in the Circular Economy. Our intent is to present a number of business opportunity spaces, where we believe that value has been left on the table and customer needs unmet, which we recommend are to be explored further in the decade ahead.

Crime reduction through design: insights from ecodesign

The recognition for humankind to act in more sustainable ways has evolved new theory and practice within design. This new type of design is commonly described as ecodesign. This paper describes the different approaches to ecodesign and places them within a framework illustrating a broad range of initiatives. Approaches to crime are explored in relation to the ecodesign framework and conceptual links are made between these two fields of study. To ascertain how such initiatives may inform design and development in decreasing the number of crime and disorder events, an overview of ecodesign policies, tools and drivers is presented, and the transferability of these discussed