Development and applications of inkjet printed conducting polymer micro-rings

A drying sessile drop moves the solute particles to the periphery where they get deposited in the form of a ring. This phenomenon is prevalent even with micro drops falling at high velocity from a piezo-actuator based inkjet printer. In polymer microelectronic field, this phenomenon is a major challenge for fabricating devices using inkjet printing. We exploited this problem and applied it for various novel applications in the field of polymer microelectronics. Various dispensing techniques and temperature variations for micro-drop printing were used for modifying the micro-drops in such a way that the periphery of the micro-ring holds most of the solute as compared to inner base layer. Reactive ion etching (RIE) was used for removing the inner base layer in order to make the micro-rings completely hollow from the center. These micro-rings were applied in the fabrication of polymer light emitting diode, humidity sensor and vertical channel field effect transistor. High resolution polymer light emitting diode array (\u3e200 pixels/inch) was fabricated by inkjet printing of micro-ring and each micro-ring acts as a single pixel. These micro-rings were applied as a platform for layer-by-layer (LbL) nano-assembly of poly-3,4-ethylenedioxythiophene:poly-styrenesulfonate (PEDOT:PSS) for the fabrication of humidity sensor. Enhanced sensitivity of the humidity sensor was obtained when the inkjet printed micro-rings are combined with LbL assembled PEDOT:PSS films. During the fabrication of vertical channel field effect transistors, inkjet printed PEDOT:PSS micro-rings were used as source and the inner spacers between the adjacent micro-rings were used to make channel. These micro-rings can also find other applications in the field of biological sciences. These micro-rings can be used as cell culture plates and as scaffolds for cell and/or tissue growth

Aerosol jet deposition of samarium-doped ceria films

Direct write processes include a range of additive manufacturing technologies. These technologies are employed to fabricate structures by depositing layer upon layer of functional material. The feature resolutions obtained are often in the micron or sub-micron range. This thesis focuses on use of the Aerosol Jet direct write printing process, which shows promise for the fabrication of ceramic films due to its fine feature resolution and flexibility with printing complex features. This study identifies significant process parameters and their relationship to the process output for deposition of Samarium-doped Ceria (SDC) nano-ink. A design of experiments approach is used to generate a model where height and width of the printed tracks are the response variables of interest. Initial feasible operating ranges for each process parameter were identified. Then fractional factorial screening experiments were designed to identify the significant factors affecting the response variables in the study. Two distinct regression equations were generated to predict width and height. Validation experiments were run to confirm the actual values as compared with the predicted ones. For height, the experiment results suggested lack of curvature as well as the standard error and R-squared values were found satisfactory. For width, a higher order model was designed referring to the results of the validation experiment. For the higher order model a three factor three level experiment was considered. The higher order model gives a much lesser standard error and better fit of residuals as compared to the screening model for width. In addition, the study includes a brief discussion on use of Aerosol Jet printing system to manufacture high aspect ratio structures in addition to its application in thin film deposition. The work further demonstrates printing of a high aspect ratio micro-pillar array as a proof of this concept

Printing ZnO Inks: From Principles to Devices

Solution-based printing approaches permit digital designs to be converted into physical objects by depositing materials in a layer-by-layer additive fashion from microscale to nanoscale resolution. The extraordinary adaptability of this technology to different inks and substrates has received substantial interest in the recent literature. In such a context, this review specifically focuses on the realization of inks for the deposition of ZnO, a well-known wide bandgap semiconductor inorganic material showing an impressive number of applications in electronic, optoelectronic, and piezoelectric devices. Herein, we present an updated review of the latest advancements on the ink formulations and printing techniques for ZnO-based nanocrystalline inks, as well as of the major applications which have been demonstrated. The most relevant ink-processing conditions so far explored will be correlated with the resulting film morphologies, showing the possibility to tune the ZnO ink composition to achieve facile, versatile, and scalable fabrication of devices of different natures

Bio-inks for 3D bioprinting : recent advances and future prospects

In the last decade, interest in the field of three-dimensional (3D) bioprinting has increased enormously. 3D bioprinting combines the fields of developmental biology, stem cells, and computer and materials science to create complex bio-hybrid structures for various applications. It is able to precisely place different cell types, biomaterials and biomolecules together in a predefined position to generate printed composite architectures. In the field of tissue engineering, 3D bioprinting has allowed the study of tissues and organs on a new level. In clinical applications, new models have been generated to study disease pathogenesis. One of the most important components of 3D bio-printing is the bio-ink, which is a mixture of cells, biomaterials and bioactive molecules that creates the printed article. This review describes all the currently used bio-printing inks, including polymeric hydrogels, polymer bead microcarriers, cell aggregates and extracellular matrix proteins. Amongst the polymeric components in bio-inks are: natural polymers including gelatin, hyaluronic acid, silk proteins and elastin; and synthetic polymers including amphiphilic block copolymers, PEG, poly(PNIPAAM) and polyphosphazenes. Furthermore, photocrosslinkable and thermoresponsive materials are described. To provide readers with an understanding of the context, the review also contains an overview of current bio-printing techniques and finishes with a summary of bio-printing applications

Additive Manufacturing: Applications and Directions in Photonics and Optoelectronics

The combination of materials with targeted optical properties and of complex, 3D architectures, which can be nowadays obtained by additive manufacturing, opens unprecedented opportunities for developing new integrated systems in photonics and optoelectronics. The recent progress in additive technologies for processing optical materials is here presented, with emphasis on accessible geometries, achievable spatial resolution, and requirements for printable optical materials. Relevant examples of photonic and optoelectronic devices fabricated by 3D printing are shown, which include light-emitting diodes, lasers, waveguides, optical sensors, photonic crystals and metamaterials, and micro-optical components. The potential of additive manufacturing applied to photonics and optoelectronics is enormous, and the field is still in its infancy. Future directions for research include the development of fully printable optical and architected materials, of effective and versatile platforms for multimaterial processing, and of high-throughput 3D printing technologies that can concomitantly reach high resolution and large working volumes