Industry 5 and the human in human-centric manufacturing

The 4th Industrial Revolution, or, Industry 4 (I4) involves a qualitatively new level of interconnectedness between system and point technologies, and human-machine interactions. The calls for a shift to Industry 5 (I5) in digital manufacturing stem from concerns for human labour working in I4, namelyhealth and safety, data generation and extraction. I5 seeks to reframe hu-man-machine relations to reflect a values driven approach based on collaboration and co-design. Sensors play an important role in these developments. This article explores how engineering experts integrate such values into their modelling. Two questions are addressed: 1. To what extent is con-sideration of the human integrated into discussions of advanced operational technologies, whether as end users or as contributors to the process? 2. How do these findings inform I5’s quest for hu-man-centric manufacturing reflecting collaboration and co-design between human and machine? Drawing on an interdisciplinary perspective, a systematic literature review and interpretive coding of academic papers considers relevant I5 technologies (digital twins, cyber-physical systems), and applications (robotics, sensors). Findings demonstrate an increase in output addressing human ac-tivity in modelling and the technologies available to address this concern, but the human-centric approach in I5 so far neglects the potential for human agency to increase the effectiveness of manufacturing systems

Subject-Independent Frameworks for Robotic Devices: Applying Robot Learning to EMG Signals

The capability of having human and robots cooperating together has increased the interest in the control of robotic devices by means of physiological human signals. In order to achieve this goal it is crucial to be able to catch the human intention of movement and to translate it in a coherent robot action. Up to now, the classical approach when considering physiological signals, and in particular EMG signals, is to focus on the specific subject performing the task since the great complexity of these signals. This thesis aims to expand the state of the art by proposing a general subject-independent framework, able to extract the common constraints of human movement by looking at several demonstration by many different subjects. The variability introduced in the system by multiple demonstrations from many different subjects allows the construction of a robust model of human movement, able to face small variations and signal deterioration. Furthermore, the obtained framework could be used by any subject with no need for long training sessions. The signals undergo to an accurate preprocessing phase, in order to remove noise and artefacts. Following this procedure, we are able to extract significant information to be used in online processes. The human movement can be estimated by using well-established statistical methods in Robot Programming by Demonstration applications, in particular the input can be modelled by using a Gaussian Mixture Model (GMM). The performed movement can be continuously estimated with a Gaussian Mixture Regression (GMR) technique, or it can be identified among a set of possible movements with a Gaussian Mixture Classification (GMC) approach. We improved the results by incorporating some previous information in the model, in order to enriching the knowledge of the system. In particular we considered the hierarchical information provided by a quantitative taxonomy of hand grasps. Thus, we developed the first quantitative taxonomy of hand grasps considering both muscular and kinematic information from 40 subjects. The results proved the feasibility of a subject-independent framework, even by considering physiological signals, like EMG, from a wide number of participants. The proposed solution has been used in two different kinds of applications: (I) for the control of prosthesis devices, and (II) in an Industry 4.0 facility, in order to allow human and robot to work alongside or to cooperate. Indeed, a crucial aspect for making human and robots working together is their mutual knowledge and anticipation of other’s task, and physiological signals are capable to provide a signal even before the movement is started. In this thesis we proposed also an application of Robot Programming by Demonstration in a real industrial facility, in order to optimize the production of electric motor coils. The task was part of the European Robotic Challenge (EuRoC), and the goal was divided in phases of increasing complexity. This solution exploits Machine Learning algorithms, like GMM, and the robustness was assured by considering demonstration of the task from many subjects. We have been able to apply an advanced research topic to a real factory, achieving promising results

Geometric, Semantic, and System-Level Scene Understanding for Improved Construction and Operation of the Built Environment

Recent advances in robotics and enabling fields such as computer vision, deep learning, and low-latency data passing offer significant potential for developing efficient and low-cost solutions for improved construction and operation of the built environment. Examples of such potential solutions include the introduction of automation in environment monitoring, infrastructure inspections, asset management, and building performance analyses. In an effort to advance the fundamental computational building blocks for such applications, this dissertation explored three categories of scene understanding capabilities: 1) Localization and mapping for geometric scene understanding that enables a mobile agent (e.g., robot) to locate itself in an environment, map the geometry of the environment, and navigate through it; 2) Object recognition for semantic scene understanding that allows for automatic asset information extraction for asset tracking and resource management; 3) Distributed coupling analysis for system-level scene understanding that allows for discovery of interdependencies between different built-environment processes for system-level performance analyses and response-planning. First, this dissertation advanced Simultaneous Localization and Mapping (SLAM) techniques for convenient and low-cost locating capabilities compared with previous work. To provide a versatile Real-Time Location System (RTLS), an occupancy grid mapping enhanced visual SLAM (vSLAM) was developed to support path planning and continuous navigation that cannot be implemented directly on vSLAM’s original feature map. The system’s localization accuracy was experimentally evaluated with a set of visual landmarks. The achieved marker position measurement accuracy ranges from 0.039m to 0.186m, proving the method’s feasibility and applicability in providing real-time localization for a wide range of applications. In addition, a Self-Adaptive Feature Transform (SAFT) was proposed to improve such an RTLS’s robustness in challenging environments. As an example implementation, the SAFT descriptor was implemented with a learning-based descriptor and integrated into a vSLAM for experimentation. The evaluation results on two public datasets proved the feasibility and effectiveness of SAFT in improving the matching performance of learning-based descriptors for locating applications. Second, this dissertation explored vision-based 1D barcode marker extraction for automated object recognition and asset tracking that is more convenient and efficient than the traditional methods of using barcode or asset scanners. As an example application in inventory management, a 1D barcode extraction framework was designed to extract 1D barcodes from video scan of a built environment. The performance of the framework was evaluated with video scan data collected from an active logistics warehouse near Detroit Metropolitan Airport (DTW), demonstrating its applicability in automating inventory tracking and management applications. Finally, this dissertation explored distributed coupling analysis for understanding interdependencies between processes affecting the built environment and its occupants, allowing for accurate performance and response analyses compared with previous research. In this research, a Lightweight Communications and Marshalling (LCM)-based distributed coupling analysis framework and a message wrapper were designed. This proposed framework and message wrapper were tested with analysis models from wind engineering and structural engineering, where they demonstrated the abilities to link analysis models from different domains and reveal key interdependencies between the involved built-environment processes.PHDCivil EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttps://deepblue.lib.umich.edu/bitstream/2027.42/155042/1/lichaox_1.pd

Human-Robot Collaborations in Industrial Automation

Technology is changing the manufacturing world. For example, sensors are being used to track inventories from the manufacturing floor up to a retail shelf or a customer’s door. These types of interconnected systems have been called the fourth industrial revolution, also known as Industry 4.0, and are projected to lower manufacturing costs. As industry moves toward these integrated technologies and lower costs, engineers will need to connect these systems via the Internet of Things (IoT). These engineers will also need to design how these connected systems interact with humans. The focus of this Special Issue is the smart sensors used in these human–robot collaborations