New fault tolerance method for open-phase PMSM

Once the motor stator winding is opened, balanced three-phase windings turn into unbalanced two-phases windings. Unfortunately, by conducting Clarke and Park transformation for open-phase PMSM, complete decoupling of the torque and flux cannot achieve. To maintain the rated torque, the two remained phase currents have to be modified as sinusoidal currents with 60◦ phase difference (not 120◦). As a result, the current controller design becomes complicated. In order to solve this problem, a new fault tolerance method for the open-phase PMSM is proposed in this paper. It is designed based on a novel reference frame transformation. Through proposed frame transformation, the modified sinusoidal time-varying current commands are turned into dc variables in the redefined synchronous rotating frame. Hence, the design of the open-phase PMSM current controller can be simplified. This method can deal with different phase open fault and different current control mode (id = 0 or id 6= 0 mode). In addition, considering that the neutral current ripple at usual switching frequencies may be very high, an optimal additional inductance that inserted into the neutral wire is designed. With the designed additional inductance, complete decoupling can be achieved. Experimental results confirm that the reliability and the performance of the PMSM drive can be improved distinctly with the proposed open-phase fault tolerance strategy

Control Strategies for Open-End Winding Drives Operating in the Flux-Weakening Region

This paper presents and compares control strategies for three-phase open-end winding drives operating in the flux-weakening region. A six-leg inverter with a single dc-link is associated with the machine in order to use a single energy source. With this topology, the zero-sequence circuit has to be considered since the zero-sequence current can circulate in the windings. Therefore, conventional over-modulation strategies are not appropriate when the machine enters in the flux-weakening region. A few solutions dealing with the zero-sequence circuit have been proposed in literature. They use a modified space vector modulation or a conventional modulation with additional voltage limitations. The paper describes the aforementioned strategies and then a new strategy is proposed. This new strategy takes into account the magnitudes and phase angles of the voltage harmonic components. This yields better voltage utilization in the dq frame. Furthermore, inverter saturation is avoided in the zero-sequence frame and therefore zero-sequence current control is maintained. Three methods are implemented on a test bed composed of a three-phase permanent-magnet synchronous machine, a six-leg inverter and a hybrid DSP/FPGA controller. Experimental results are presented and compared for all strategies. A performance analysis is conducted as regards the region of operation and the machine parameters.Projet SOFRACI/FU

New fault tolerance method for open-phase PMSM

© 2019 Institute of Electrical and Electronics Engineers Inc.. All rights reserved. Once the motor stator winding is opened, balanced three-phase windings turn into unbalanced two-phases windings. Unfortunately, by conducting Clarke and Park transformation for open-phase PMSM, complete decoupling of the torque and flux cannot achieve. To maintain the rated torque, the two remained phase currents have to be modified as sinusoidal currents with 60◦ phase difference (not 120◦). As a result, the current controller design becomes complicated. In order to solve this problem, a new fault tolerance method for the open-phase PMSM is proposed in this paper. It is designed based on a novel reference frame transformation. Through proposed frame transformation, the modified sinusoidal time-varying current commands are turned into dc variables in the redefined synchronous rotating frame. Hence, the design of the open-phase PMSM current controller can be simplified. This method can deal with different phase open fault and different current control mode (id = 0 or id 6= 0 mode). In addition, considering that the neutral current ripple at usual switching frequencies may be very high, an optimal additional inductance that inserted into the neutral wire is designed. With the designed additional inductance, complete decoupling can be achieved. Experimental results confirm that the reliability and the performance of the PMSM drive can be improved distinctly with the proposed open-phase fault tolerance strategy

Fault-Tolerant Control of a Three-Phase Permanent Magnet Synchronous Motor for Lightweight UAV Propellers via Central Point Drive

This paper deals with the development and the performance characterization of a novel Fault-Tolerant Control (FTC) aiming to the diagnosis and accommodation of electrical faults in a three-phase Permanent Magnet Synchronous Motor (PMSM) employed for the propulsion of a modern lightweight fixed-wing UAV. To implement the fault-tolerant capabilities, a four-leg inverter is used to drive the reference PMSM, so that a system reconfiguration can be applied in case of a motor phase fault or an inverter fault, by enabling the control of the central point of the three-phase connection. A crucial design point is to develop Fault-Detection and Isolation (FDI) algorithms capable of minimizing the system failure transients, which are typically characterized by high-amplitude high-frequency torque ripples. The proposed FTC is composed of two sections: in the first, a deterministic model-based FDI algorithm is used, based the evaluation of the current phasor trajectory in the Clarke’s plane; in the second, a novel technique for fault accommodation is implemented by applying a reference frame transformation to post-fault commands. The FTC effectiveness is assessed via detailed nonlinear simulation (including sensors errors, digital signal processing, mechanical transmission compliance, propeller loads and electrical faults model), by characterizing the FDI latency and the post-fault system performances when open circuit faults are injected. Compared with reports in the literature, the proposed FTC demonstrates relevant potentialities: the FDI section of the algorithm provides the smallest ratio between latency and monitoring samples per electrical period, while the accommodation section succeeds in both eliminating post-fault torque ripples and maintaining the mechanical power output with negligible efficiency degradation

Computer Simulation of PMSM Motor with Five Phase Inverter Control using Signal Processing Techniques

The signal processing techniques and computer simulation play an important role in the fault diagnosis and tolerance of all types of machines in the first step of design. Permanent magnet synchronous motor (PMSM) and five phase inverter with sine wave pulse width modulation (SPWM) strategy is developed. The PMSM speed is controlled by vector control. In this work, a fault tolerant control (FTC) system in the PMSM using wavelet switching is introduced. The feature extraction property of wavelet analysis used the error as obtained by the wavelet de-noised signal as input to the mechanism unit to decide the healthy system. The diagnosis algorithm, which depends on both wavelet and vector control to generate PWM as current based manage any parameter variation. An open-end phase PMSM has a larger range of speed regulation than normal PMSM. Simulation results confirm the validity and effectiveness of the switching strategy

Novel approach to fault-tolerant control of inter-turn short circuits in permanent magnet synchronous motors for UAV propellers

This paper deals with the development of a novel fault‐tolerant control technique aiming at the diagnosis and accommodation of inter‐turn short circuit faults in permanent magnet synchronous motors for lightweight UAV propulsion. The reference motor is driven by a four‐leg converter, which can be reconfigured in case of a phase fault by enabling the control of the central point of the motor Y‐connection. A crucial design point entails the development of fault detection and isolation (FDI) algorithms capable of minimizing the failure transients and avoiding the short circuit extension. The proposed fault‐tolerant control is composed of two sections: the first one applies a novel FDI algorithm for short circuit faults based on the trajectory tracking of the motor current phasor in the Clarke plane; the second one implements the fault accommodation, by applying a reference frame transformation technique to the post‐fault commands. The control effectiveness is assessed via nonlinear simulations by characterizing the FDI latency and the post‐fault performances. The proposed technique demonstrates excellent potentialities: the FDI algorithm simultaneously detects and isolates the considered faults, even with very limited extensions, during both stationary and unsteady operating conditions. In addition, the proposed accommodation technique is very effective in minimizing the post‐fault torque ripples

High efficiency sensorless fault tolerant control of permanent magnet assisted synchronous reluctance motor

In the last decades, the development trends of high efficiency and compact electric drives on the motor side focused on Permanent Magnet Synchronous Machines (PMSMs) equipped with magnets based on the rare-earth elements. The permanent magnet components, however, dramatically impact the overall bill of materials of motor construction. This aspect has become even more critical due to the price instability of the rare-earth elements. This is why the Permanent Magnet Assisted Synchronous Reluctance Motor (PMaSynRM) concept was brought to the spotlight as it gives comparable torque density and similar efficiencies as PMSM although at a lower price accredited for the use of magnets built with ferrite composites. Despite these advantages, PMaSynRM drive design is much more challenging because of nonlinear inductances resulting from deep cross saturation effects. It is also true for multi-phase PMSM motors that have gained a lot of attention as they proportionally split power by the increased number of phases. Furthermore, they offer fault-tolerant operation while one or more phases are down due to machine, inverter, or sensor fault. The number of phases further increases the overall complexity for modeling and control design. It is clear then that a combination of multi-phase with PMaSynRM concept brings potential benefits but confronts standard modeling methods and drive development techniques. This Thesis consists of detailed modeling, control design, and implementation of a five-phase PMaSynRM drive for normal healthy and open phase fault-tolerant applications. Special emphasis is put on motor modeling that comprises saturation and space harmonics together with axial asymmetry introduced by rotor skewing. Control strategies focused on high efficiency are developed and the position estimation based on the observer technique is derived. The proposed models are validated through Finite Element Analysis (FEA) and experimental campaign. The results show the effectiveness of the elaborated algorithms and methods that are viable for further industrialization in PMaSynRM drives with fault-tolerant capabilities.En últimas décadas, las tendencias de desarrollo de accionamientos eléctricos compactos y de alta eficiencia en el lado del motor se centraron en las maquinas síncronas de imanes permanentes (PMSM) equipadas con imanes basados en elementos de tierras raras. Sin embargo, los componentes de imán permanente impactan dramáticamente en el coste de construcción del motor. Este aspecto se ha vuelto aún más crítico debido a la inestabilidad de precios de los elementos de tierras raras. Esta es la razón por la que el concepto de motor de reluctancia síncrona asistido por imán permanente (PMaSynRM) se ha tomado en consideración, ya que ofrece una densidad de par comparable y eficiencias similares a las de PMSM, aunque a un precio más bajo acreditado para el uso de imanes construidos con compuestos de ferritas. A pesar de drive PMaSynRM resulta muy complejo debido a las inductancias no lineales que resultan de los efectos de saturación cruzada profunda. Esto también es cierto para los motores PMSM polifásicos que han ganado mucha atención en los últimos años, en los que se divide proporcionalmente la potencia por el mayor número de fases. Además, ofrecen operación tolerante a fallas mientras una o más fases están inactivas debido a fallas en la máquina, el inversor o el sensor. Sin embargo, el número de fases aumenta aún más la complejidad general del diseño de modelado y control. Está claro entonces que una combinación de multifase con el concepto PMaSynRM tiene beneficios potenciales, pero dificulta los métodos de modelado estándar y las técnicas de desarrollo del sistema de accionamiento. Esta tesis consiste en el modelado detallado, el diseño de control y la implementación de un drive PMaSynRM de cinco fases para aplicaciones normales en buen estado y tolerantes a fallas de fase abierta. Se pone especial énfasis en el modelado del motor que comprende la saturación y los armónicos espaciales junto con la asimetría axial introducida por la inclinación del rotor. Se desarrollan estrategias de control enfocadas a la alta eficiencia y se deriva la estimación de posición basada en la técnica del observador. Los modelos propuestos se validan mediante Análisis de Elementos Finitos (FEA) y resultados experimentales. Los resultados muestran la efectividad de los algoritmos y métodos elaborados, que resultan viables para la industrialización de unidades PMaSynRM con capacidades tolerantes a fallas.Postprint (published version

Five-Phase Permanent Magnetic Synchronous Motor Fed by Fault Tolerant Five Phase Voltage Source Inverter

Multiphase machines have gained attention in numerous fields of pplications such as Aircraft, ship propulsion, petrochemical and automobiles, where high reliability is required. The additional number of phases guarantees that the system continues to operate in faulty conditions compared to the traditional three-phase machine due to the high degree of freedom. Among faults able to affect multiphase system, break between a machine phase and the voltage source inverter (VSI) degrade the performance of the control. In this paper, a five-phase permanent magnet synchronous machine (PMSM) is fed through a fault tolerant voltage source inverter with new structure to ensure drive continuity when open circuit occurs. The five phase PMSM is controlled with fuzzy logic regulator to minimize disturbance impact that can arise fault condition. Paper is accomplished with real time simulations using MATLAB-Simulink in order to validate the new topology and show the effectiveness of the proposed solution

Novel control techniques in multiphase drives: direct control methods (DTC and MPC) under limit situations.

Premio Extraordinario de Doctorado U

Inverter Fault Diagnosis of an Electrical Series-Connected Two Sinusoidal Six-Phase Permanent Magnet Machines Drive

This paper investigates a real-time fault diagnostic of a transportation system which needs two drives with fault-tolerance capabilities. Because of constraints on the mass of the system and on the cost of the Voltage Source Inverter (VSI), a drive with two Six-Phase Permanent Magnet Synchronous Machines (PMSM) in series-connection supplied by two six-leg inverters is chosen. Despite the serial -connection, independent control of the two machines and fault –tolerance to open-switch fault is ensured. Nevertheless, a Fault Detection Identification (FDI) process is required for analysis and/or control reconfiguration. The proposed FDI is based on the combination of different criteria obtained from the two zero-sequence currents and from the normalized currents mapped into two frames defined by the Concordia Transformation. Results obtained from simulation and experimental tests show the effectiveness of the proposal.Projet CE2