Combining or Separating Forward and Reverse Logistics

Purpose While forward logistics handles and manages the flow of goods downstream in the supply chain from suppliers to customers, reverse logistics (RL) manages the flow of returned goods upstream. A firm can combine RL with forward logistics, keep the flows separated, or choose a position between the two extremes. The purpose of this paper is to identify the contextual factors that determine the most advantageous position, which the paper refers to as the most advantageous degree of combination. Design/methodology/approach The paper first develops a scale ranging from 0 percent combination to 100 percent combination (i.e. full separation). Second, using the contingency theory the paper identifies the contextual factors described in RL-literature that determine the most advantageous degree of combination. The set of factors is subsequently tested using a case study, which applies a triangulation approach that combines a qualitative and a quantitative method. Findings The results show six distinct contextual factors that determine the most advantageous degree of combination. Examples of factors are technical product complexity, product portfolio variation, and the loss of product value over time. Practical implications For practitioners the scale of possible positions and set of contextual factors constitute a decision-making framework. Using the framework practitioners can determine the most advantageous position of the scale for their firm. Originality/value Much RL-research addresses intra-RL issues while the relationship between forward and RL is under-researched. This paper contributes to RL theory by identifying the contextual factors that determine the most advantageous relationship between forward and RL, and proposes a novel decision-making framework for practitioners. </jats:sec

Forecasting return products in an integrated forward/reverse supply chain utilizing an ANFIS

Interests in Closed-Loop Supply Chain (CLSC) issues are growing day by day within the academia, companies, and customers. Many papers discuss profitability or cost reduction impacts of remanufacturing, but a very important point is almost missing. Indeed, there is no guarantee about the amounts of return products even if we know a lot about demands of first products. This uncertainty is due to reasons such as companies’ capabilities in collecting End-of-Life (EOL) products, customers’ interests in returning (and current incentives), and other independent collectors. The aim of this paper is to deal with the important gap of the uncertainties of return products. Therefore, we discuss the forecasting method of return products which have their own open-loop supply chain. We develop an integrated two-phase methodology to cope with the closed-loop supply chain design and planning problem. In the first phase, an Adaptive Network Based Fuzzy Inference System (ANFIS) is presented to handle the uncertainties of the amounts of return product and to determine the forecasted return rates. In the second phase, and based on the results of the first one, the proposed multi-echelon, multi-product, multi-period, closed-loop supply chain network is optimized. The second-phase optimization is undertaken based on using general exact solvers in order to achieve the global optimum. Finally, the performance of the proposed forecasting method is evaluated in 25 periods using a numerical example, which contains a pattern in the returning of products. The results reveal acceptable performance of the proposed two-phase optimization method. Based on them, such forecasting approaches can be applied to real-case CLSC problems in order to achieve more reliable design and planning of the network

Forecasting return products in an integrated forward/reverse supply chain utilizing an ANFIS

Interests in Closed-Loop Supply Chain (CLSC) issues are growing day by day within the academia, companies, and customers. Many papers discuss profitability or cost reduction impacts of remanufacturing, but a very important point is almost missing. Indeed, there is no guarantee about the amounts of return products even if we know a lot about demands of first products. This uncertainty is due to reasons such as companies’ capabilities in collecting End-of-Life (EOL) products, customers’ interests in returning (and current incentives), and other independent collectors. The aim of this paper is to deal with the important gap of the uncertainties of return products. Therefore, we discuss the forecasting method of return products which have their own open-loop supply chain. We develop an integrated two-phase methodology to cope with the closed-loop supply chain design and planning problem. In the first phase, an Adaptive Network Based Fuzzy Inference System (ANFIS) is presented to handle the uncertainties of the amounts of return product and to determine the forecasted return rates. In the second phase, and based on the results of the first one, the proposed multi-echelon, multi-product, multi-period, closed-loop supply chain network is optimized. The second-phase optimization is undertaken based on using general exact solvers in order to achieve the global optimum. Finally, the performance of the proposed forecasting method is evaluated in 25 periods using a numerical example, which contains a pattern in the returning of products. The results reveal acceptable performance of the proposed two-phase optimization method. Based on them, such forecasting approaches can be applied to real-case CLSC problems in order to achieve more reliable design and planning of the networ

Enhancing remanufacturing automation using deep learning approach

In recent years, remanufacturing has significant interest from researchers and practitioners to improve efficiency through maximum value recovery of products at end-of-life (EoL). It is a process of returning used products, known as EoL products, to as-new condition with matching or higher warranty than the new products. However, these remanufacturing processes are complex and time-consuming to implement manually, causing reduced productivity and posing dangers to personnel. These challenges require automating the various remanufacturing process stages to achieve higher throughput, reduced lead time, cost and environmental impact while maximising economic gains. Besides, as highlighted by various research groups, there is currently a shortage of adequate remanufacturing-specific technologies to achieve full automation. -- This research explores automating remanufacturing processes to improve competitiveness by analysing and developing deep learning-based models for automating different stages of the remanufacturing processes. Analysing deep learning algorithms represents a viable option to investigate and develop technologies with capabilities to overcome the outlined challenges. Deep learning involves using artificial neural networks to learn high-level abstractions in data. Deep learning (DL) models are inspired by human brains and have produced state-of-the-art results in pattern recognition, object detection and other applications. The research further investigates the empirical data of torque converter components recorded from a remanufacturing facility in Glasgow, UK, using the in-case and cross-case analysis to evaluate the remanufacturing inspection, sorting, and process control applications. -- Nevertheless, the developed algorithm helped capture, pre-process, train, deploy and evaluate the performance of the respective processes. The experimental evaluation of the in-case and cross-case analysis using model prediction accuracy, misclassification rate, and model loss highlights that the developed models achieved a high prediction accuracy of above 99.9% across the sorting, inspection and process control applications. Furthermore, a low model loss between 3x10-3 and 1.3x10-5 was obtained alongside a misclassification rate that lies between 0.01% to 0.08% across the three applications investigated, thereby highlighting the capability of the developed deep learning algorithms to perform the sorting, process control and inspection in remanufacturing. The results demonstrate the viability of adopting deep learning-based algorithms in automating remanufacturing processes, achieving safer and more efficient remanufacturing. -- Finally, this research is unique because it is the first to investigate using deep learning and qualitative torque-converter image data for modelling remanufacturing sorting, inspection and process control applications. It also delivers a custom computational model that has the potential to enhance remanufacturing automation when utilised. The findings and publications also benefit both academics and industrial practitioners. Furthermore, the model is easily adaptable to other remanufacturing applications with minor modifications to enhance process efficiency in today's workplaces.In recent years, remanufacturing has significant interest from researchers and practitioners to improve efficiency through maximum value recovery of products at end-of-life (EoL). It is a process of returning used products, known as EoL products, to as-new condition with matching or higher warranty than the new products. However, these remanufacturing processes are complex and time-consuming to implement manually, causing reduced productivity and posing dangers to personnel. These challenges require automating the various remanufacturing process stages to achieve higher throughput, reduced lead time, cost and environmental impact while maximising economic gains. Besides, as highlighted by various research groups, there is currently a shortage of adequate remanufacturing-specific technologies to achieve full automation. -- This research explores automating remanufacturing processes to improve competitiveness by analysing and developing deep learning-based models for automating different stages of the remanufacturing processes. Analysing deep learning algorithms represents a viable option to investigate and develop technologies with capabilities to overcome the outlined challenges. Deep learning involves using artificial neural networks to learn high-level abstractions in data. Deep learning (DL) models are inspired by human brains and have produced state-of-the-art results in pattern recognition, object detection and other applications. The research further investigates the empirical data of torque converter components recorded from a remanufacturing facility in Glasgow, UK, using the in-case and cross-case analysis to evaluate the remanufacturing inspection, sorting, and process control applications. -- Nevertheless, the developed algorithm helped capture, pre-process, train, deploy and evaluate the performance of the respective processes. The experimental evaluation of the in-case and cross-case analysis using model prediction accuracy, misclassification rate, and model loss highlights that the developed models achieved a high prediction accuracy of above 99.9% across the sorting, inspection and process control applications. Furthermore, a low model loss between 3x10-3 and 1.3x10-5 was obtained alongside a misclassification rate that lies between 0.01% to 0.08% across the three applications investigated, thereby highlighting the capability of the developed deep learning algorithms to perform the sorting, process control and inspection in remanufacturing. The results demonstrate the viability of adopting deep learning-based algorithms in automating remanufacturing processes, achieving safer and more efficient remanufacturing. -- Finally, this research is unique because it is the first to investigate using deep learning and qualitative torque-converter image data for modelling remanufacturing sorting, inspection and process control applications. It also delivers a custom computational model that has the potential to enhance remanufacturing automation when utilised. The findings and publications also benefit both academics and industrial practitioners. Furthermore, the model is easily adaptable to other remanufacturing applications with minor modifications to enhance process efficiency in today's workplaces