Enhanced integrated modelling approach to reconfiguring manufacturing enterprises

Dynamism and uncertainty are real challenges for present day manufacturing enterprises (MEs). Reasons include: an increasing demand for customisation, reduced time to market, shortened product life cycles and globalisation. MEs can reduce competitive pressure by becoming reconfigurable and change-capable. However, modern manufacturing philosophies, including agile and lean, must complement the application of reconfigurable manufacturing paradigms. Choosing and applying the best philosophies and techniques is very difficult as most MEs deploy complex and unique configurations of processes and resource systems, and seek economies of scope and scale in respect of changing and distinctive product flows. It follows that systematic methods of achieving model driven reconfiguration and interoperation of component based manufacturing systems are required to design, engineer and change future MEs. This thesis, titled Enhanced Integrated Modelling Approach to Reconfiguring Manufacturing Enterprises , introduces the development and prototyping a model-driven environment for the design, engineering, optimisation and control of the reconfiguration of MEs with an embedded capability to handle various types of change. The thesis describes a novel systematic approach, namely enhanced integrated modelling approach (EIMA), in which coherent sets of integrated models are created that facilitates the engineering of MEs especially their production planning and control (PPC) systems. The developed environment supports the engineering of common types of strategic, tactical and operational processes found in many MEs. The EIMA is centred on the ISO standardised CIMOSA process modelling approach. Early study led to the development of simulation models during which various CIMOSA shortcomings were observed, especially in its support for aspects of ME dynamism. A need was raised to structure and create semantically enriched models hence forming an enhanced integrated modelling environment. The thesis also presents three industrial case examples: (1) Ford Motor Company; (2) Bradgate Furniture Manufacturing Company; and (3) ACM Bearings Company. In order to understand the system prior to realisation of any PPC strategy, multiple process segments of any target organisation need to be modelled. Coherent multi-perspective case study models are presented that have facilitated process reengineering and associated resource system configuration. Such models have a capability to enable PPC decision making processes in support of the reconfiguration of MEs. During these case studies, capabilities of a number of software tools were exploited such as Arena®, Simul8®, Plant Simulation®, MS Visio®, and MS Excel®. Case study results demonstrated effectiveness of the concepts related to the EIMA. The research has resulted in new contributions to knowledge in terms of new understandings, concepts and methods in following ways: (1) a structured model driven integrated approach to the design, optimisation and control of future reconfiguration of MEs. The EIMA is an enriched and generic process modelling approach with capability to represent both static and dynamic aspects of an ME; and (2) example application cases showing benefits in terms of reduction in lead time, cost and resource load and in terms of improved responsiveness of processes and resource systems with a special focus on PPC; (3) identification and industrial application of a new key performance indicator (KPI) known as P3C the measuring and monitoring of which can aid in enhancing reconfigurability and responsiveness of MEs; and (4) an enriched modelling concept framework (E-MUNE) to capture requirements of static and dynamic aspects of MEs where the conceptual framework has the capability to be extended and modified according to the requirements. The thesis outlines key areas outlining a need for future research into integrated modelling approaches, interoperation and updating mechanisms of partial models in support of the reconfiguration of MEs

Modeling and formal verification of probabilistic reconfigurable systems

In this thesis, we propose a new approach for formal modeling and verification of adaptive probabilistic systems. Dynamic reconfigurable systems are the trend of all future technological systems, such as flight control systems, vehicle electronic systems, and manufacturing systems. In order to meet user and environmental requirements, such a dynamic reconfigurable system has to actively adjust its configuration at run-time by modifying its components and connections, while changes are detected in the internal/external execution environment. On the other hand, these changes may violate the memory usage, the required energy and the concerned real-time constraints since the behavior of the system is unpredictable. It might also make the system's functions unavailable for some time and make potential harm to human life or large financial investments. Thus, updating a system with any new configuration requires that the post reconfigurable system fully satisfies the related constraints. We introduce GR-TNCES formalism for the optimal functional and temporal specification of probabilistic reconfigurable systems under resource constraints. It enables the optimal specification of a probabilistic, energetic and memory constraints of such a system. To formally verify the correctness and the safety of such a probabilistic system specification, and the non-violation of its properties, an automatic transformation from GR-TNCES models into PRISM models is introduced. Moreover, a new approach XCTL is also proposed to formally verify reconfigurable systems. It enables the formal certification of uncompleted and reconfigurable systems. A new version of the software ZIZO is also proposed to model, simulate and verify such GR-TNCES model. To prove its relevance, the latter was applied to case studies; it was used to model and simulate the behavior of an IPV4 protocol to prevent the energy and memory resources violation. It was also used to optimize energy consumption of an automotive skid conveyor.In dieser Arbeit wird ein neuer Ansatz zur formalen Modellierung und Verifikation dynamisch rekonfigurierbarer Systeme vorgestellt. Dynamische rekonfigurierbare Systeme sind in vielen aktuellen und zukünftigen Anwendungen, wie beispielsweise Flugsteuerungssystemen, Fahrzeugelektronik und Fertigungssysteme zu finden. Diese Systeme weisen ein probabilistisches, adaptives Verhalten auf. Um die Benutzer- und Umgebungsbedingungen kontinuierlich zu erfüllen, muss ein solches System seine Konfiguration zur Laufzeit aktiv anpassen, indem es seine Komponenten, Verbindungen zwischen Komponenten und seine Daten modifiziert (adaptiv), sobald Änderungen in der internen oder externen Ausführungsumgebung erkannt werden (probabilistisch). Diese Anpassungen dürfen Beschränkungen bei der Speichernutzung, der erforderlichen Energie und bestehende Echtzeitbedingungen nicht verletzen. Eine nicht geprüfte Rekonfiguration könnte dazu führen, dass die Funktionen des Systems für einige Zeit nicht verfügbar wären und potenziell menschliches Leben gefährdet würde oder großer finanzieller Schaden entstünde. Somit erfordert das Aktualisieren eines Systems mit einer neuen Konfiguration, dass das rekonfigurierte System die zugehörigen Beschränkungen vollständig einhält. Um dies zu überprüfen, wird in dieser Arbeit der GR-TNCES-Formalismus, eine Erweiterung von Petrinetzen, für die optimale funktionale und zeitliche Spezifikation probabilistischer rekonfigurierbarer Systeme unter Ressourcenbeschränkungen vorgeschlagen. Die entstehenden Modelle sollen über probabilistische model checking verifiziert werden. Dazu eignet sich die etablierte Software PRISM. Um die Verifikation zu ermöglichen wird in dieser Arbeit ein Verfahren zur Transformation von GR-TNCES-Modellen in PRISM-Modelle beschrieben. Eine neu eingeführte Logik (XCTL) erlaubt zudem die einfache Beschreibung der zu prüfenden Eigenschaften. Die genannten Schritte wurden in einer Softwareumgebung für den automatisierten Entwurf, die Simulation und die formale Verifikation (durch eine automatische Transformation nach PRISM) umgesetzt. Eine Fallstudie zeigt die Anwendung des Verfahren

04241 Abstracts Collection -- Graph Transformations and Process Algebras for Modeling Distributed and Mobile Systems

Recently there has been a lot of research, combining concepts of process algebra with those of the theory of graph grammars and graph transformation systems. Both can be viewed as general frameworks in which one can specify and reason about concurrent and distributed systems. There are many areas where both theories overlap and this reaches much further than just using graphs to give a graphic representation to processes. Processes in a communication network can be seen in two different ways: as terms in an algebraic theory, emphasizing their behaviour and their interaction with the environment, and as nodes (or edges) in a graph, emphasizing their topology and their connectedness. Especially topology, mobility and dynamic reconfigurations at runtime can be modelled in a very intuitive way using graph transformation. On the other hand the definition and proof of behavioural equivalences is often easier in the process algebra setting. Also standard techniques of algebraic semantics for universal constructions, refinement and compositionality can take better advantage of the process algebra representation. An important example where the combined theory is more convenient than both alternatives is for defining the concurrent (noninterleaving), abstract semantics of distributed systems. Here graph transformations lack abstraction and process algebras lack expressiveness. Another important example is the work on bigraphical reactive systems with the aim of deriving a labelled transitions system from an unlabelled reactive system such that the resulting bisimilarity is a congruence. Here, graphs seem to be a convenient framework, in which this theory can be stated and developed. So, although it is the central aim of both frameworks to model and reason about concurrent systems, the semantics of processes can have a very different flavour in these theories. Research in this area aims at combining the advantages of both frameworks and translating concepts of one theory into the other. The Dagsuthl Seminar, which took place from 06.06. to 11.06.2004, was aimed at bringing together researchers of the two communities in order to share their ideas and develop new concepts. These proceedings4 of the do not only contain abstracts of the talks given at the seminar, but also summaries of topics of central interest. We would like to thank all participants of the seminar for coming and sharing their ideas and everybody who has contributed to the proceedings

A Model for Scientific Workflows with Parallel and Distributed Computing

In the last decade we witnessed an immense evolution of the computing infrastructures in terms of processing, storage and communication. On one hand, developments in hardware architectures have made it possible to run multiple virtual machines on a single physical machine. On the other hand, the increase of the available network communication bandwidth has enabled the widespread use of distributed computing infrastructures, for example based on clusters, grids and clouds. The above factors enabled different scientific communities to aim for the development and implementation of complex scientific applications possibly involving large amounts of data. However, due to their structural complexity, these applications require decomposition models to allow multiple tasks running in parallel and distributed environments. The scientific workflow concept arises naturally as a way to model applications composed of multiple activities. In fact, in the past decades many initiatives have been undertaken to model application development using the workflow paradigm, both in the business and in scientific domains. However, despite such intensive efforts, current scientific workflow systems and tools still have limitations, which pose difficulties to the development of emerging large-scale, distributed and dynamic applications. This dissertation proposes the AWARD model for scientific workflows with parallel and distributed computing. AWARD is an acronym for Autonomic Workflow Activities Reconfigurable and Dynamic. The AWARD model has the following main characteristics. It is based on a decentralized execution control model where multiple autonomic workflow activities interact by exchanging tokens through input and output ports. The activities can be executed separately in diverse computing environments, such as in a single computer or on multiple virtual machines running on distributed infrastructures, such as clusters and clouds. It provides basic workflow patterns for parallel and distributed application decomposition and other useful patterns supporting feedback loops and load balancing. The model is suitable to express applications based on a finite or infinite number of iterations, thus allowing to model long-running workflows, which are typical in scientific experimention. A distintive contribution of the AWARD model is the support for dynamic reconfiguration of long-running workflows. A dynamic reconfiguration allows to modify the structure of the workflow, for example, to introduce new activities, modify the connections between activity input and output ports. The activity behavior can also be modified, for example, by dynamically replacing the activity algorithm. In addition to the proposal of a new workflow model, this dissertation presents the implementation of a fully functional software architecture that supports the AWARD model. The implemented prototype was used to validate and refine the model across multiple workflow scenarios whose usefulness has been demonstrated in practice clearly, through experimental results, demonstrating the advantages of the major characteristics and contributions of the AWARD model. The implemented prototype was also used to develop application cases, such as a workflow to support the implementation of the MapReduce model and a workflow to support a text mining application developed by an external user. The extensive experimental work confirmed the adequacy of the AWARD model and its implementation for developing applications that exploit parallelism and distribution using the scientific workflows paradigm

Design and management of reconfigurable assembly lines in the automotive industry

Automotive suppliers are facing the challenge of continuously adapting their production targets to variable demand requirements due to the frequent introduction of new model variants, materials and assembly technologies. In this context, the profitable management of the product, process and system co-evolution is of paramount importance for the company competitiveness. In this paper, a methodology for the design and reconfiguration management of modular assembly systems is proposed. It addresses the selection of the technological modules, their integration in the assembly cell, and the reconfiguration policies to handle volume and lot size variability. The results are demonstrated in a real automotive case study. (C) 2016 CIRP

Reconfigurable component connectors

This thesis provides formal methods for reconfigurable component connectors.UBL - phd migration 201