Influence of convection on microstructure

The mechanism responsible for the difference in microstructure caused by solidifying the MnBi-Bi eutectic in space is sought. The objectives for the three year period are as follows: (1) completion of the following theoretical analyses - determination of the influence of the Soret effect on the average solid composition versus distance of off-eutectic mixtures directionally solidified in the absence of convection, determination of the influence of convection on the microstructure of off-eutectic mixtures using a linear velocity profile in the adjacent melt, determination of the influence of volumetric changes during solidification on microconvection near the freezing interface and on microstructure, and determination of the influence of convection on microstructure when the MnBi fibers project out in front of the bismuth matrix; (2) search for patterns in the effect of microgravity on different eutectics (for example, eutectic composition, eutectic temperature, usual microstructure, densities of pure constituents, and density changes upon solidification); and (3) determination of the Soret coefficient and the diffusion coefficient for Mn-Bi melts near the eutectic composition, both through laboratory experiements to be performed here and from data from Shuttle experiments

Microstructural characterisation and thermal stability of an Mg-Al-Sr alloy prepared by rheo-diecasting

A commercial Mg-6Al-2Sr (AJ62) alloy has been prepared by a semisolid rheo-diecasting (RDC) process. The microstructure of the RDC alloy exhibits typical semisolid solidification features, i.e., 8.4 vol% primary α-Mg globules (23 μm in diameter), formed in the slurry maker at the primary solidification stage, uniformly distributed in the matrix of fine α-Mg grain size (8.2 μm) and intergranular eutectic Al4Sr lamellae, which resulted from secondary solidification inside the die. A ternary Mg-Al-Sr phase was also observed. Heat treatment revealed the extreme thermal stability of the RDC AJ62 alloy. The hardness showed little change up to 12 hours at 450°C, whilst the Al4Sr eutectic lamellae were broken up, spheroidised and coarsened during the annealing. The RDC alloy offers superior mechanical properties, especially ductility, over the same alloy produced by high pressure die-casting

Effect of Antimony and Cerium on the Formation of Chunky Graphite during Solidification of Heavy-Section Castings of Near-Eutectic Spheroidal Graphite Irons

Thermal analysis is applied to the study of the formation of chunky graphite (CHG) in heavysection castings of spheroidal graphite cast irons. To that aim, near-eutectic melts prepared in one single cast house were poured into molds containing up to four large cubic blocks 30 cm in size. Four melts have been prepared and cast that had a cerium content varying in relation with the spheroidizing alloy used. Postinoculation or addition of antimony was achieved by fixing appropriate amounts of materials in the gating system of each block. Cooling curves recorded in the center of the blocks show that solidification proceeds in three steps: a short primary deposition of graphite followed by an initial and then a bulk eutectic reaction. Formation of CHG could be unambiguously associated with increased recalescence during the bulk eutectic reaction. While antimony strongly decreases the amount of CHG, it appears that the ratio of the contents in antimony and cerium should be higher than 0.8 in order to avoid this graphite degeneracy

Solidification behavior and microstructural evolution of near-eutectic Zn-Al alloys under intensive shear

Copyright @ 2009 ASM International. This paper was published in Metallurgical and Materials Transactions A, 40(1), 185 - 195 and is made available as an electronic reprint with the permission of ASM International. One print or electronic copy may be made for personal use only. Systematic or multiple reproduction, distribution to multiple locations via electronic or other means, duplications of any material in this paper for a fee or for commercial purposes, or modification of the content of this paper are prohibited.The effect of intensive shear on the solidification behavior and microstructural evolution of binary Zn-Al alloys is presented at hypoeutectic, eutectic, and hypereutectic compositions. It is found that the intensive shear, applied on the eutectic melt prior to solidification at a temperature above but close the eutectic temperature, can significantly reduce the size of eutectic cells, but the solidified microstructure still remains the lamellar morphology. For applying intensive shear on the melt during solidification, the nucleation occurs at temperatures very close to the equilibrium condition and requires very small undercooling for both the primary solidification and the eutectic solidification. The intensive shear can significantly alter the microstructural morphology. In contrast to the dendritic morphology formed in the conventional solidification, the primary Al-rich phase in hypoeutectic Zn-Al alloy and the primary Zn-rich phase in hypereutectic Zn-Al alloy under intensive shear exhibit fine and spherical particles, respectively. The lamellae morphology of Zn-rich phase and Al-rich phase formed in the conventional eutectic solidification exhibit fine and spherical particles. The increase of intensity of shear promotes the independence of solid Zn-rich particles and Al-rich particles during the eutectic solidification, resulting in the uniform and separate distribution of two solid particles in the matrix. It is speculated that the high intensity of shear can result in the independent nucleation of individual eutectic phase throughout the whole melt, and the separate growth of solid phases in the subsequent solidification

A super-ductile alloy for the die-casting of aluminium automotive body structural components

Super-ductile die-cast aluminium alloys are critical to future light-weighting of automotive body structures. This paper introduces a die-cast aluminium alloy that can satisfy the requirements of these applications. After a review of currently available alloys, the requirement of a die-cast aluminium alloy for automotive body structural parts is proposed and an Al-Mg-Si system is suggested. The effect of the alloying elements, in the composition, has been investigated on the microstructure and mechanical properties, in particular the yield strength, the ultimate tensile strength and elongation. © (2014) Trans Tech Publications, Switzerland.The EPSRC and JLR U

Study of heterogeneous nucleation of eutectic Si in high-purity Al-Si alloys with Sr addition

The official published version can be accessed from the link below - Copyright @ 2010 The Minerals, Metals & Materials Society and ASM InternationalAl-5 wt pct Si master-alloys with controlled Sr and/or P addition/s were produced using super purity Al 99.99 wt pct and Si 99.999 wt pct materials in an arc melter. The master-alloy was melt-spun resulting in the production of thin ribbons. The Al matrix of the ribbons contained entrained Al-Si eutectic droplets that were subsequently investigated. Differential scanning calorimetry, thermodynamic calculations, and transmission electron microscopy techniques were employed to examine the effect of the Sr and P additions on eutectic undercoolings and nucleation phenomenon. Results indicate that, unlike P, Sr does not promote nucleation. Increasing Sr additions depressed the eutectic nucleation temperature. This may be a result of the formation of a Sr phase that could consume or detrimentally affect potent AlP nucleation sites.This work is financially supported by the Higher Education Commission of Pakistan and managerially supported from the OAD

Growth of Self Organized Eutectic Fibers from LiF-Rare Earth Fluoride Systems

Eutectic fibers consisting of an ordered arrangement of LiF fibrils inside a LiREF4 matrix (RE = Y, Gd) can be grown with the micro-pulling-down method at sufficiently large pulling rate exceeding 120 mm/h. The distance between individual fibrils could be scaled down to 1 micrometer at 300 mm/h pulling. LiF-LiYF4 has stronger tendency to form facetted eutectic colonies than LiF-LiGdF4, explained by the larger entropy of melting of the former.Comment: 6 pages, 5 figures, Talk on MRS Fall 2012 Bosto