Euler Spring Collision Protection for Flying Robots

This paper addresses the problem of adequately protecting flying robots from damage resulting from collisions that may occur when exploring constrained and cluttered environments. A method for designing protective structures to meet the specific constraints of flying systems is presented and applied to the protection of a small coaxial hovering platform. Protective structures in the form of Euler springs in a tetrahedral configuration are designed and optimised to elastically absorb the energy of an impact while simultaneously minimizing the forces acting on the robot’s stiff inner frame. These protective structures are integrated into a 282 g hovering platform and shown to consistently withstand dozens of collisions undamaged

When Being Soft Makes You Tough: A Collision Resilient Quadcopter Inspired by Arthropod Exoskeletons

Flying robots are usually rather delicate, and require protective enclosures when facing the risk of collision. High complexity and reduced payload are recurrent problems with collision-tolerant flying robots. Inspired by arthropods' exoskeletons, we design a simple, easily manufactured, semi-rigid structure with flexible joints that can withstand high-velocity impacts. With an exoskeleton, the protective shell becomes part of the main robot structure, thereby minimizing its loss in payload capacity. Our design is simple to build and customize using cheap components and consumer-grade 3D printers. Our results show we can build a sub-250g, autonomous quadcopter with visual navigation that can survive multiple collisions at speeds up to 7m/s that is also suitable for automated battery swapping, and with enough computing power to run deep neural network models. This structure makes for an ideal platform for high-risk activities (such as flying in a cluttered environment or reinforcement learning training) without damage to the hardware or the environment

Design of Flying Robots for Collision Absorption and Self-Recovery

Flying robots have the unique advantage of being able to move through the air unaffected by the obstacles or precipices below them. This ability quickly becomes a disadvantage, however, as the amount of free space is reduced and the risk of collisions increases. Their sensitivity to any contact with the environment have kept them from venturing beyond large open spaces and obstacle-free skies. Recent efforts have concentrated on improving obstacle detection and avoidance strategies, modeling the environment and intelligent planning to navigate ever tighter spaces while remaining airborne. Though this strategy is yielding impressive and improving results, it is limited by the quality of the information that can be provided by on-board sensors. As evidenced by insects that collide with windows, there will always be situations in which sensors fail and a flying platform will collide with the obstacles around it. It is this fact that inspired the topic of this thesis: enabling flying platforms to survive and recover from contact with their environment through intelligent mechanical design. There are three main challenges tackled in this thesis: robustness to contact, self-recovery and integration into flight systems. Robustness to contact involves the protection of fast-spinning propellers, the stiff inner frame of a flying robot and its embedded sensors from damage through the elastic absorption of collision energy. A method is presented for designing protective structures that transfer the lowest possible amount of force to the platform's frame while simultaneously minimizing weight and thus their effect on flight performance. The method is first used to design a teardrop-shaped spring configuration for absorbing head-on collisions typically experienced by winged platforms. The design is implemented on a flying platform that can survive drops from a height of 2 m. A second design is then presented, this time using springs in a tetrahedral configuration that absorb energy through buckling. When embedded into a hovering platform the tetrahedral protective mechanisms are able to absorb dozens of high-speed collisions while significantly reducing the forces on the platforms frame compared to foam-based protection typically used on other platforms. Surviving a collision is only half of the equation and is only useful if a flying platform can subsequently return to flight without requiring human intervention, a process called self-recovery. The theory behind self-recovery as it applies to many types of flying platforms is first presented, followed by a method for designing and optimizing different types of self-recovery mechanisms. A gravity-based mechanism is implemented on an ultra-light (20.5 g) wing-based platform whose morphology and centre of gravity are optimized to always land on its side after a collision, ready to take off again. Such a mechanism, however, is limited to surfaces that are flat and obstacle-free and requires clear space in front of the platform to return to the air. A second, leg-based self-recovery mechanism is thus designed and integrated into a second hovering platform, allowing it to upright into a vertical takeoff position. The mechanism is successful in returning the platform to the air in a variety of complex environments, including sloped surfaces, corners and surface textures ranging from smooth hardwood to gravel and rocks. In a final chapter collision energy absorption and self-recovery mechanisms are integrated into a single hovering platform, the first example of a flying robot capable of crashing into obstacles, falling to the ground, uprighting and returning to the air, all without human intervention. These abilities are first demonstrated through a contact-based random search behaviour in which the platform explores a small enclosed room in complete darkness. After each collision with a wall the platform falls to the ground, recovers and then continues exploring. In a second experiment the platform is programmed with a basic phototaxis behaviour. Using only four photodiodes that provide a rough idea of the bearing to a source of light the platform is able to consistently cross a 13x2.2mcorridor and traverse a doorway without using any obstacle avoidance, modeling or planning

Dynamic Modeling and Analysis of Impact-resilient MAVs Undergoing High-speed and Large-angle Collisions with the Environment

Micro Aerial Vehicles (MAVs) often face a high risk of collision during autonomous flight, particularly in cluttered and unstructured environments. To mitigate the collision impact on sensitive onboard devices, resilient MAVs with mechanical protective cages and reinforced frames are commonly used. However, compliant and impact-resilient MAVs offer a promising alternative by reducing the potential damage caused by impacts. In this study, we present novel findings on the impact-resilient capabilities of MAVs equipped with passive springs in their compliant arms. We analyze the effect of compliance through dynamic modeling and demonstrate that the inclusion of passive springs enhances impact resilience. The impact resilience is extensively tested to stabilize the MAV following wall collisions under high-speed and large-angle conditions. Additionally, we provide comprehensive comparisons with rigid MAVs to better determine the tradeoffs in flight by embedding compliance onto the robot's frame.Comment: To appear in IROS 2023. Supplementary video https://youtu.be/b0xU2CzQWR

Design of an Anthropomorphic, Compliant, and Lightweight Dual Arm for Aerial Manipulation

This paper presents an anthropomorphic, compliant and lightweight dual arm manipulator designed and developed for aerial manipulation applications with multi-rotor platforms. Each arm provides four degrees of freedom in a human-like kinematic configuration for end effector positioning: shoulder pitch, roll and yaw, and elbow pitch. The dual arm, weighting 1.3 kg in total, employs smart servo actuators and a customized and carefully designed aluminum frame structure manufactured by laser cut. The proposed design reduces the manufacturing cost as no computer numerical control machined part is used. Mechanical joint compliance is provided in all the joints, introducing a compact spring-lever transmission mechanism between the servo shaft and the links, integrating a potentiometer for measuring the deflection of the joints. The servo actuators are partially or fully isolated against impacts and overloads thanks to the ange bearings attached to the frame structure that support the rotation of the links and the deflection of the joints. This simple mechanism increases the robustness of the arms and safety in the physical interactions between the aerial robot and the environment. The developed manipulator has been validated through different experiments in fixed base test-bench and in outdoor flight tests.Unión Europea H2020-ICT-2014- 644271Ministerio de Economía y Competitividad DPI2015-71524-RMinisterio de Economía y Competitividad DPI2017-89790-

Insect-Inspired Mechanical Resilience for Multicopters

The ease of use and versatility of drones has contributed to their deployment in several fields, from entertainment to search and rescue. However, drones remain vulnerable to collisions due to pilot mistakes or various system failures. This paper presents a bioinspired strategy for the design of quadcopters resilient to collisions. Abstracting the biomechanical strategy of collision resilient insects’ wings, the quadcopter has a dual-stiffness frame that rigidly withstands aerodynamic loads within the flight envelope, but can soften and fold during a collision to avoid damage. The dual-stiffness frame works in synergy with specific energy absorbing materials that protect the sensitive components of the drone hosted in the central case. The proposed approach is compared to other state-of- the art collision-tolerance strategies and is validated in a 50g quadcopter that can withstand high speed collisions

Contact-based navigation for an autonomous flying robot

Autonomous navigation in obstacle-dense indoor environments is very challenging for flying robots due to the high risk of collisions, which may lead to mechanical damage of the platform and eventual failure of the mission. While conventional approaches in autonomous navigation favor obstacle avoidance strategies, recent work showed that collision-robust flying robots could hit obstacles without breaking and even self-recover after a crash to the ground. This approach is particularly interesting for autonomous navigation in complex environments where collisions are unavoidable, or for reducing the sensing and control complexity involved in obstacle avoidance. This paper aims at showing that collision-robust platforms can go a step further and exploit contacts with the environment to achieve useful navigation tasks based on the sense of touch. This approach is typically useful when weight restrictions prevent the use of heavier sensors, or as a low-level detection mechanism supplementing other sensing modalities. In this paper, a solution based on force and inertial sensors used to detect obstacles all around the robot is presented. Eight miniature force sensors, weighting 0.9g each, are integrated in the structure of a collision-robust flying platform without affecting its robustness. A proof-of-concept experiment demonstrates the use of contact sensing for exploring autonomously a room in 3D, showing significant advantages compared to a previous strategy. To our knowledge this is the first fully autonomous flying robot using touch sensors as only exteroceptive sensors

To Collide or Not To Collide -- Exploiting Passive Deformable Quadrotors for Contact-Rich Tasks

With an increase in aerial vehicle applications, passive deformable quadrotors are getting significant attention in the research community due to their potential to perform physical interaction tasks. Such quadrotors are capable of undergoing collisions, both planned and unplanned, which are harnessed to induce deformation and retain stability by dissipating collision energies. In this article, we utilize one such passive deforming quadrotor, XPLORER, to complete various contact-rich tasks by exploiting its compliant chassis via various impact-aware planning and control algorithms. At the core of these algorithms is a novel external wrench estimation technique developed specifically for the unique multi-linked structure of XPLORER's chassis. The external wrench information is then employed for designing interaction controllers to obtain three additional flight modes: static-wrench application, disturbance rejection and yielding to the disturbance. These modes are then incorporated into a novel online exploration scheme to enable navigation in unknown flight spaces with only tactile feedback and generate a map of the environment without requiring additional sensors. Experiments show the efficacy of this scheme to generate maps of the previously unexplored flight space with an accuracy of 96.72%. Finally, we develop a novel collision-aware trajectory planner (CATAAN) to generate minimum time maneuvers for waypoint tracking by integrating collision-induced state jumps for both elastic and inelastic cases. We experimentally validate that minimum time trajectories can be obtained with CATAAN leading to a 40.38% reduction of settling time accompanied by improved tracking performance of a root mean squared error in position within 0.5cm as compared to 3cm of conventional methods