On-machine identification of rotary axis location errors under thermal influence by spindle rotation

Position and orientation errors of rotary axis average lines are often among dominant error contributors in the five-axis kinematics. Although many error calibration schemes are available to identify them on -machine, they cannot be performed when a machine spindle is rotating. Rotary axis location errors are often influenced by the machine’s thermal deformation. This paper presents the application of a non-contact laser light barrier system, widely used in the industry for tool geometry measurement, to the identification of rotary axis location errors, when the spindle rotates in the same speed as in actual machining applications. The effectiveness of the proposed scheme is verified by experimental comparison with the R-Test and a machining test. The uncertainty analysis is also presented.This work was supported by JSPS KAKENHI Grant NumberJP15K05721

Conference on Thermal Issues in Machine Tools: Proceedings

Inhomogeneous and changing temperature distributions in machine tools lead to sometimes considerable quality problems in the manufacturing process. In addition, the switching on and off of aggregates, for example, leads to further fluctuations in the temperature field of machine tools. More than 100 specialists discussed these and other topics from the field of thermal research at the 1st Conference on Termal Issues in Machine Tools in Dresden from 22 to 23 March.:Efficient modelling and computation of structure-variable thermal behavior of machine tools S. Schroeder, A. Galant, B. Kauschinger, M. Beitelschmidt Parameter identification software for various thermal model types B. Hensel, S. Schroeder, K. Kabitzsch Minimising thermal error issues on turning centre M. Mareš, O. Horejš, J. Hornych The methods for controlled thermal deformations in machine tools A. P. Kuznetsov, H.-J. Koriath, A.O. Dorozhko Efficient FE-modelling of the thermo-elastic behaviour of a machine tool slide in lightweight design C. Peukert, J. Müller, M. Merx, A. Galant, A. Fickert, B. Zhou, S. Städtler, S. Ihlenfeldt, M. Beitelschmidt Development of a dynamic model for simulation of a thermoelectric self-cooling system for linear direct drives in machine tools E. Uhlmann, L. Prasol, S.Thom, S. Salein, R. Wiese System modelling and control concepts of different cooling system structures for machine tools J. Popken, L. Shabi, J. Weber, J. Weber The electric drive as a thermo-energetic black box S. Winkler, R. Werner Thermal error compensation on linear direct drive based on latent heat storage I. Voigt, S. Winkler, R. Werner, A. Bucht, W.-G. Drossel Industrial relevance and causes of thermal issues in machine tools M. Putz, C. Richter, J. Regel, M. Bräunig Clustering by optimal subsets to describe environment interdependencies J. Glänzel, R. Unger, S. Ihlenfeldt Using meta models for enclosures in machine tools F. Pavliček, D. P. Pamies, J. Mayr, S. Züst, P. Blaser, P. Hernández-Becerro, K. Wegener Model order reduction of thermal models of machine tools with varying boundary conditions P. Hernández-Becerro, J. Mayr, P. Blaser, F. Pavliček, K. Wegener Effectiveness of modelling the thermal behaviour of the ball screw unit with moving heat sources taken into account J. Jedrzejewski, Z. Kowal, W. Kwasny, Z. Winiarski Analyzing and optimizing the fluidic tempering of machine tool frames A. Hellmich, J. Glänzel, A. Pierer Thermo-mechanical interactions in hot stamping L. Penter, N. Pierschel Experimental analysis of the heat flux into the grinding tool in creep feed grinding with CBN abrasives C. Wrobel, D. Trauth, P. Mattfeld, F. Klocke Development of multidimensional characteristic diagrams for the real-time correction of thermally caused TCP-displacements in precise machining M. Putz, C. Oppermann, M. Bräunig Measurement of near cutting edge temperatures in the single point diamond turning process E. Uhlmann, D. Oberschmidt, S. Frenzel, J. Polte Investigation of heat flows during the milling processes through infrared thermography and inverse modelling T. Helmig, T. Augspurger, Y. Frekers, B. Döbbeler, F. Klocke, R. Kneer Thermally induced displacements of machine tool structure, tool and workpiece due to cutting processes O. Horejš, M. Mareš, J. Hornych A new calibration approach for a grey-box model for thermal error compensation of a C-Axis C. Brecher, R. Spierling, M. Fey Investigation of passive torque of oil-air lubricated angular contact ball bearing and its modelling J. Kekula, M. Sulitka, P. Kolář, P. Kohút, J. Shim, C. H. Park, J. Hwang Cooling strategy for motorized spindle based on energy and power criterion to reduce thermal errors S. Grama, A. N. Badhe, A. Mathur Cooling potential of heat pipes and heat exchangers within a machine tool spindleo B. Denkena, B. Bergman, H. Klemme, D. Dahlmann Structure model based correction of machine tools X. Thiem, B. Kauschinger, S. Ihlenfeldt Optimal temperature probe location for the compensation of transient thermal errors G. Aguirre, J. Cilla, J. Otaegi, H. Urreta Adaptive learning control for thermal error compensation on 5-axis machine tools with sudden boundary condition changes P. Blaser, J. Mayr, F. Pavliček, P. Hernández-Becerro, K. Wegener Hybrid correction of thermal errors using temperature and deformation sensors C. Naumann, C. Brecher, C. Baum, F. Tzanetos, S. Ihlenfeldt, M. Putz Optimal sensor placement based on model order reduction P. Benner, R. Herzog, N. Lang, I. Riedel, J. Saak Workpiece temperature measurement and stabilization prior to dimensional measurement N. S. Mian, S. Fletcher, A. P. Longstaff Measurement of test pieces for thermal induced displacements on milling machines H. Höfer, H. Wiemer Model reduction for thermally induced deformation compensation of metrology frames J. v. d. Boom Local heat transfer measurement A. Kuntze, S. Odenbach, W. Uffrecht Thermal error compensation of 5-axis machine tools using a staggered modelling approach J. Mayr, T. Tiberini. P. Blaser, K. Wegener Design of a Photogrammetric Measurement System for Displacement and Deformation on Machine Tools M. Riedel, J. Deutsch, J. Müller. S. Ihlenfeldt Thermography on Machine Tools M. Riedel, J. Deutsch, J. Müller, S. Ihlenfeldt Test piece for thermal investigations of 5-axis machine tolls by on-machine measurement M. Wiesener. P. Blaser, S. Böhl, J. Mayr, K. Wegene