Responsive Production in Manufacturing: A Modular Architecture

[EN] This paper proposes an architecture aiming at promoting the convergence of the physical and digital worlds, through CPS and IoT technologies, to accommodate more customized and higher quality products following Industry 4.0 concepts. The architecture combines concepts such as cyber-physical systems, decentralization, modularity and scalability aiming at responsive production. Combining these aspects with virtualization, contextualization, modeling and simulation capabilities it will enable self-adaptation, situational awareness and decentralized decision-making to answer dynamic market demands and support the design and reconfiguration of the manufacturing enterprise.The research leading to these results has received funding from the European Union H2020 project C2 NET (FoF-01-2014) nr 636909.Marques, M.; Agostinho, C.; Zacharewicz, G.; Poler, R.; Jardim-Goncalves, R. (2018). Responsive Production in Manufacturing: A Modular Architecture. 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Describing Structure and Complex Interactions in Multi-Agent-Based Industrial Cyber-Physical Systems

The description of structure and complex interactions in Multi-agent-based Industrial Cyber-physical (MAS-ICPS) systems has been elusively addressed in the literature. Existing works, grounded on model-based engineering, have been successful at characterizing and solving system integration problems. However, they fail to describe accurately the collective and dynamic execution behaviour of large and complex industrial systems, particularly in more discrete production domains, such as: automotive, home appliances, aerospace, food and beverages, etc. In these domains, the execution flow diverts dynamically due to production disturbances, custom orders, fluctuations in demand in mixed model production, faults, quality-control and product rework, etc. These dynamic conditions require re-allocation and reconfiguration of production resources, redirection of production flows, re-scheduling of orders, etc. A meta-model for describing the structure and complex interactions in MAS-ICPS is defined in this paper. This contribution goes beyond the State-Of-The-Art (SOTA) as the proposed meta-model describes structure, as many other literature contributions, but also describes the execution behaviour of arbitrarily complex interactions. The previous is achieved with the introduction of general execution flow control operators in the meta-model. These operators cover, among other aspects, delegation of the execution flow and dynamic decision making. Additionally, the contribution also goes beyond the SOTA by including validation mechanisms for the models generated by the meta-model. Finally, the contribution adds to the current literature by providing a meta-model focusing on production execution and not just on describing the structural connectivity aspects of ICPSs.publishersversionpublishe

Contextual impacts on industrial processes brought by the digital transformation of manufacturing: a systematic review

The digital transformation of manufacturing (a phenomenon also known as "Industry 4.0" or "Smart Manufacturing") is finding a growing interest both at practitioner and academic levels, but is still in its infancy and needs deeper investigation. Even though current and potential advantages of digital manufacturing are remarkable, in terms of improved efficiency, sustainability, customization, and flexibility, only a limited number of companies has already developed ad hoc strategies necessary to achieve a superior performance. Through a systematic review, this study aims at assessing the current state of the art of the academic literature regarding the paradigm shift occurring in the manufacturing settings, in order to provide definitions as well as point out recurring patterns and gaps to be addressed by future research. For the literature search, the most representative keywords, strict criteria, and classification schemes based on authoritative reference studies were used. The final sample of 156 primary publications was analyzed through a systematic coding process to identify theoretical and methodological approaches, together with other significant elements. This analysis allowed a mapping of the literature based on clusters of critical themes to synthesize the developments of different research streams and provide the most representative picture of its current state. Research areas, insights, and gaps resulting from this analysis contributed to create a schematic research agenda, which clearly indicates the space for future evolutions of the state of knowledge in this field

Modeling Deception for Cyber Security

In the era of software-intensive, smart and connected systems, the growing power and so- phistication of cyber attacks poses increasing challenges to software security. The reactive posture of traditional security mechanisms, such as anti-virus and intrusion detection systems, has not been sufficient to combat a wide range of advanced persistent threats that currently jeopardize systems operation. To mitigate these extant threats, more ac- tive defensive approaches are necessary. Such approaches rely on the concept of actively hindering and deceiving attackers. Deceptive techniques allow for additional defense by thwarting attackers’ advances through the manipulation of their perceptions. Manipu- lation is achieved through the use of deceitful responses, feints, misdirection, and other falsehoods in a system. Of course, such deception mechanisms may result in side-effects that must be handled. Current methods for planning deception chiefly portray attempts to bridge military deception to cyber deception, providing only high-level instructions that largely ignore deception as part of the software security development life cycle. Con- sequently, little practical guidance is provided on how to engineering deception-based techniques for defense. This PhD thesis contributes with a systematic approach to specify and design cyber deception requirements, tactics, and strategies. This deception approach consists of (i) a multi-paradigm modeling for representing deception requirements, tac- tics, and strategies, (ii) a reference architecture to support the integration of deception strategies into system operation, and (iii) a method to guide engineers in deception mod- eling. A tool prototype, a case study, and an experimental evaluation show encouraging results for the application of the approach in practice. Finally, a conceptual coverage map- ping was developed to assess the expressivity of the deception modeling language created.Na era digital o crescente poder e sofisticação dos ataques cibernéticos apresenta constan- tes desafios para a segurança do software. A postura reativa dos mecanismos tradicionais de segurança, como os sistemas antivírus e de detecção de intrusão, não têm sido suficien- tes para combater a ampla gama de ameaças que comprometem a operação dos sistemas de software actuais. Para mitigar estas ameaças são necessárias abordagens ativas de defesa. Tais abordagens baseiam-se na ideia de adicionar mecanismos para enganar os adversários (do inglês deception). As técnicas de enganação (em português, "ato ou efeito de enganar, de induzir em erro; artimanha usada para iludir") contribuem para a defesa frustrando o avanço dos atacantes por manipulação das suas perceções. A manipula- ção é conseguida através de respostas enganadoras, de "fintas", ou indicações erróneas e outras falsidades adicionadas intencionalmente num sistema. É claro que esses meca- nismos de enganação podem resultar em efeitos colaterais que devem ser tratados. Os métodos atuais usados para enganar um atacante inspiram-se fundamentalmente nas técnicas da área militar, fornecendo apenas instruções de alto nível que ignoram, em grande parte, a enganação como parte do ciclo de vida do desenvolvimento de software seguro. Consequentemente, há poucas referências práticas em como gerar técnicas de defesa baseadas em enganação. Esta tese de doutoramento contribui com uma aborda- gem sistemática para especificar e desenhar requisitos, táticas e estratégias de enganação cibernéticas. Esta abordagem é composta por (i) uma modelação multi-paradigma para re- presentar requisitos, táticas e estratégias de enganação, (ii) uma arquitetura de referência para apoiar a integração de estratégias de enganação na operação dum sistema, e (iii) um método para orientar os engenheiros na modelação de enganação. Uma ferramenta protó- tipo, um estudo de caso e uma avaliação experimental mostram resultados encorajadores para a aplicação da abordagem na prática. Finalmente, a expressividade da linguagem de modelação de enganação é avaliada por um mapeamento de cobertura de conceitos

TRANSFORMING A CIRCULAR ECONOMY INTO A HELICAL ECONOMY FOR ADVANCING SUSTAINABLE MANUFACTURING

The U.N. projects the world population to reach nearly 10 billion people by 2050, which will cause demand for manufactured goods to reach unforeseen levels. In order for us to produce the goods to support an equitable future, the methods in which we manufacture those goods must radically change. The emerging Circular Economy (CE) concept for production systems has promised to drastically increase economic/business value by significantly reducing the world’s resource consumption and negative environmental impacts. However, CE is inherently limited because of its emphasis on recycling and reuse of materials. CE does not address the holistic changes needed across all of the fundamental elements of manufacturing: products, processes, and systems. Therefore, a paradigm shift is required for moving from sustainment to sustainability to “produce more with less” through smart, innovative and transformative convergent manufacturing approaches rooted in redesigning next generation manufacturing infrastructure. This PhD research proposes the Helical Economy (HE) concept as a novel extension to CE. The proposed HE concepts shift the CE’s status quo paradigm away from post-use recovery for recycling and reuse and towards redesigning manufacturing infrastructure at product, process, and system levels, while leveraging IoT-enabled data infrastructures and an upskilled workforce. This research starts with the conceptual overview and a framework for implementing HE in the discrete product manufacturing domain by establishing the future state vision of the Helical Economy Manufacturing Method (HEMM). The work then analyzes two components of the framework in detail: designing next-generation products and next-generation IoT-enabled data infrastructures. The major research problems that need to be solved in these subcomponents are identified in order to make near-term progress towards the HEMM. The work then proceeds with the development and discussion of initial methods for addressing these challenges. Each method is demonstrated using an illustrative industry example. Collectively, this initial work establishes the foundational body of knowledge for the HE and the HEMM, provides implementation methods at the product and IoT-enabled data infrastructure levels, and it shows a great potential for HE’s ability to create and maximize sustainable value, optimize resource consumption, and ensure continued technological progress with significant economic growth and innovation. This research work then presents an outlook on the future work needed, as well as calls for industry to support the continued refinement and development of the HEMM through relevant prototype development and subsequent applications

Analysis and evaluation of multi-agent systems for digital production planning and control

Industrial manufacturing companies have different IT control functions that can be represented with a so-called hierarchical automation pyramid. While these conventional software systems especially support the mass production with consistent demand, the future project “Industry 4.0” focuses on customer-oriented and adaptable production processes. In order to move from conventional production systems to a factory of the future, the control levels must be redistributed. With the help of cyber-physical production systems, an interoperable architecture must be, implemented which removes the hierarchical connection of the former control levels. The accompanied digitalisation of industrial companies makes the transition to modular production possible. At the same time, the requirements for production planning and control are increasing, which can be solved with approaches such as multi-agent systems (MASs). These software solutions are autonomous and intelligent objects with a distinct collaborative ability. There are different modelling methods, communication and interaction structures, as well as different development frameworks for these new systems. Since multi-agent systems have not yet been established as an industrial standard due to their high complexity, they are usually only tested in simulations. In this bachelor thesis, a detailed literature review on the topic of MASs in the field of production planning and control is presented. In addition, selected multi-agent approaches are evaluated and compared using specific classification criteria. In addition, the applicability of using these systems in digital and modular production is assessed

Engineering framework for service-oriented automation systems

Tese de doutoramento. Engenharia Informática. Universidade do Porto. Faculdade de Engenharia. 201