Dynamic Modeling and Simulation of a Rotating Single Link Flexible Robotic Manipulator Subject to Quick Stops

Single link robotic manipulators are extensively used in industry and research operations. The main design requirement of such manipulators is to minimize link dynamic deflection and its active end vibrations, and obtain high position accuracy during its high speed motion. To achieve these requirements, accurate mathematical modeling and simulation of the initial design, to increase system stability and precision and to obtain very small amplitudes of vibration, should be considered. In this paper the modeling of such robotic arm with a rigid guide and a flexible extensible link subject to quick stops after each complete revolution is considered and its dynamical behavior analyzed. The extensible link which rotates with constant angular velocity has one end constrained to a predefined trajectory. The constrained trajectory allows trajectory control and obstacle avoidance for the active end of the robotic arm. The dynamic evolution of the system is investigated and the flexural response of the flexible link analyzed under the combined effect of clearance and flexibility.

High speed, precision motion strategies for lightweight structures

Research on space telerobotics is summarized. Adaptive control experiments on the Robotic Arm, Large and Flexible (RALF) were preformed and are documented, along with a joint controller design for the Small Articulated Manipulator (SAM), which is mounted on the RALF. A control algorithm is described as a robust decentralized adaptive control based on a bounded uncertainty approach. Dynamic interactions between SAM and RALF are examined. Unstability of the manipulator is studied from the perspective that the inertial forces generated could actually be used to more rapidly damp out the flexible manipulator's vibration. Currently being studied is the modeling of the constrained dynamics of flexible arms

Dynamic modeling, property investigation, and adaptive controller design of serial robotic manipulators modeled with structural compliance

Research results on general serial robotic manipulators modeled with structural compliances are presented. Two compliant manipulator modeling approaches, distributed and lumped parameter models, are used in this study. System dynamic equations for both compliant models are derived by using the first and second order influence coefficients. Also, the properties of compliant manipulator system dynamics are investigated. One of the properties, which is defined as inaccessibility of vibratory modes, is shown to display a distinct character associated with compliant manipulators. This property indicates the impact of robot geometry on the control of structural oscillations. Example studies are provided to illustrate the physical interpretation of inaccessibility of vibratory modes. Two types of controllers are designed for compliant manipulators modeled by either lumped or distributed parameter techniques. In order to maintain the generality of the results, neither linearization is introduced. Example simulations are given to demonstrate the controller performance. The second type controller is also built for general serial robot arms and is adaptive in nature which can estimate uncertain payload parameters on-line and simultaneously maintain trajectory tracking properties. The relation between manipulator motion tracking capability and convergence of parameter estimation properties is discussed through example case studies. The effect of control input update delays on adaptive controller performance is also studied

On the optimal design of parallel robots taking into account their deformations and natural frequencies

This paper discusses the utility of using simple stiffness and vibrations models, based on the Jacobian matrix of a manipulator and only the rigidity of the actuators, whenever its geometry is optimised. In many works, these simplified models are used to propose optimal design of robots. However, the elasticity of the drive system is often negligible in comparison with the elasticity of the elements, especially in applications where high dynamic performances are needed. Therefore, the use of such a simplified model may lead to the creation of robots with long legs, which will be submitted to large bending and twisting deformations. This paper presents an example of manipulator for which it is preferable to use a complete stiffness or vibration model to obtain the most suitable design and shows that the use of simplified models can lead to mechanisms with poorer rigidity

Control strategy for cooperating disparate manipulators

To manipulate large payloads typical of space construction, the concept of a small arm mounted on the end of a large arm is introduced. The main purposes of such a configuration are to increase the structural stiffness of the robot by bracing against or locking to a stationary frame, and to maintain a firm position constraint between the robot's base and workpieces by grasping them. Possible topologies for a combination of disparate large and small arms are discussed, and kinematics, dynamics, controls, and coordination of the two arms, especially when they brace at the tip of the small arm, are developed. The feasibility and improvement in performance are verified, not only with analytical work and simulation results but also with experiments on the existing arrangement Robotic Arm Large and Flexible and Small Articulated Manipulator

Nonlinear control for Two-Link flexible manipulator

Recently the use of robot manipulators has been increasing in many applications such as medical applications, automobile, construction, manufacturing, military, space, etc. However, current rigid manipulators have high inertia and use actuators with large energy consumption. Moreover, rigid manipulators are slow and have low payload-to arm-mass ratios because link deformation is not allowed. The main advantages of flexible manipulators over rigid manipulators are light in weight, higher speed of operation, larger workspace, smaller actuator, lower energy consumption and lower cost. However, there is no adequate closed-form solutions exist for flexible manipulators. This is mainly because flexible dynamics are modeled with partial differential equations, which give rise to infinite dimensional dynamical systems that are, in general, not possible to represent exactly or efficiently on a computer which makes modeling a challenging task. In addition, if flexibility nature wasn\u27t considered, there will be calculation errors in the calculated torque requirement for the motors and in the calculated position of the end-effecter. As for the control task, it is considered as a complex task since flexible manipulators are non-minimum phase system, under-actuated system and Multi-Input/Multi-Output (MIMO) nonlinear system. This thesis focuses on the development of dynamic formulation model and three control techniques aiming to achieve accurate position control and improving dynamic stability for Two-Link Flexible Manipulators (TLFMs). LQR controller is designed based on the linearized model of the TLFM; however, it is applied on both linearized and nonlinear models. In addition to LQR, Backstepping and Sliding mode controllers are designed as nonlinear control approaches and applied on both the nonlinear model of the TLFM and the physical system. The three developed control techniques are tested through simulation based on the developed dynamic formulation model using MATLAB/SIMULINK. Stability and performance analysis were conducted and tuned to obtain the best results. Then, the performance and stability results obtained through simulation are compared. Finally, the developed control techniques were implemented and analyzed on the 2-DOF Serial Flexible Link Robot experimental system from Quanser and the results are illustrated and compared with that obtained through simulation

MODELLING AND CONTROL OF A TWO-LINK RIGID-FLEXIBLE MANIPULATOR

The literature lacks data on the reliability of 3D models created by Autodesk Inventor software and imported to MATLAB Simulink software in comparison to mathematically generated models. In this contribution, a two-link rigid-flexible manipulator modelled in two different methods was demonstrated, one of which is using Lagrange equations and Finite Element Method to generate a mathematical model of the manipulator, and the other is creating a 3D model with the aid of Autodesk Inventor then import to MATLAB Simulink, both models were subsequently controlled by three types of controllers, conventional PID controller, LQR controller, and LQG controller. The research demonstrated the performance of the two models with response to the three types of controllers. Achieved results have proven that the Autodesk Inventor is considered a reliable tool for modelling mechanical systems. Results have also confirmed that modern controllers, i.e., LQR and LQG controllers perform much better than conventional PID controllers with regards to the manipulator movement. The implementation of Autodesk Inventor along with MATLAB Simulink indicates that the Autodesk Inventor can be considered as an instrumental tool for designers and engineers. The results enable future developments in the frontier area of robotics and mechanical systems, where sophisticated models could be generated by Autodesk Inventor instead of being modelled mathematically which will benefit engineers and designers by saving time and effort consumed in modelling using mathematical equations, and by reducing the potential errors associated with such modelling technique

The effect of inertial coupling in the dynamics and control of flexible robotic manipulators

A general model of the dynamics of flexible robotic manipulators is presented, including the gross motion of the links, the vibrations of the links and joints, and the dynamic coupling between the gross motions and vibrations. The vibrations in the links may be modeled using lumped parameters, truncated modal summation, a component mode synthesis method, or a mixture of these methods. The local link inertia matrix is derived to obtain the coupling terms between the gross motion of the link and the vibrations of the link. Coupling between the motions of the links results from the kinematic model, which utilizes the method of kinematic influence. The model is used to simulate the dynamics of a flexible space-based robotic manipulator which is attached to a spacecraft, and is free to move with respect to the inertial reference frame. This model may be used to study the dynamic response of the manipulator to the motions of its joints, or to externally applied disturbances

Modeling and Control of Flexible Link Manipulators

Autonomous maritime navigation and offshore operations have gained wide attention with the aim of reducing operational costs and increasing reliability and safety. Offshore operations, such as wind farm inspection, sea farm cleaning, and ship mooring, could be carried out autonomously or semi-autonomously by mounting one or more long-reach robots on the ship/vessel. In addition to offshore applications, long-reach manipulators can be used in many other engineering applications such as construction automation, aerospace industry, and space research. Some applications require the design of long and slender mechanical structures, which possess some degrees of flexibility and deflections because of the material used and the length of the links. The link elasticity causes deflection leading to problems in precise position control of the end-effector. So, it is necessary to compensate for the deflection of the long-reach arm to fully utilize the long-reach lightweight flexible manipulators. This thesis aims at presenting a unified understanding of modeling, control, and application of long-reach flexible manipulators. State-of-the-art dynamic modeling techniques and control schemes of the flexible link manipulators (FLMs) are discussed along with their merits, limitations, and challenges. The kinematics and dynamics of a planar multi-link flexible manipulator are presented. The effects of robot configuration and payload on the mode shapes and eigenfrequencies of the flexible links are discussed. A method to estimate and compensate for the static deflection of the multi-link flexible manipulators under gravity is proposed and experimentally validated. The redundant degree of freedom of the planar multi-link flexible manipulator is exploited to minimize vibrations. The application of a long-reach arm in autonomous mooring operation based on sensor fusion using camera and light detection and ranging (LiDAR) data is proposed.publishedVersio

Dynamics and control of flexible manipulators

Flexible link manipulators (FLM) are well-known for their light mass and small energy consumption compared to rigid link manipulators (RLM). These advantages of FLM are even of greater importance in applications where energy efficiency is crucial, such as in space applications. However, RLM are still preferred over FLM for industrial applications. This is due to the fact that the reliability and predictability of the performance of FLM are not yet as good as those of RLM. The major cause for these drawbacks is link flexibility, which not only makes the dynamic modeling of FLM very challenging, but also turns its end-effector trajectory tracking (EETT) into a complicated control problem. The major objectives of the research undertaken in this project were to develop a dynamic model for a FLM and model-based controllers for the EETT. Therefore, the dynamic model of FLM was first derived. This dynamic model was then used to develop the EETT controllers. A dynamic model of a FLM was derived by means of a novel method using the dynamic model of a single flexible link manipulator on a moving base (SFLMB). The computational efficiency of this method is among its novelties. To obtain the dynamic model, the Lagrange method was adopted. Derivation of the kinetic energy and the calculation of the corresponding derivatives, which are required in the Lagrange method, are complex for the FLM. The new method introduced in this thesis alleviated these complexities by calculating the kinetic energy and the required derivatives only for a SFLMB, which were much simpler than those of the FLM. To verify the derived dynamic model the simulation results for a two-link manipulator, with both links being flexible, were compared with those of full nonlinear finite element analysis. These comparisons showed sound agreement. A new controller for EETT of FLM, which used the singularly perturbed form of the dynamic model and the integral manifold concept, was developed. By using the integral manifold concept the links’ lateral deflections were approximately represented in terms of the rotations of the links and input torques. Therefore the end-effector displacement, which was composed of the rotations of the links and links’ lateral deflections, was expressed in terms of the rotations of the links and input torques. The input torques were then selected to reduce the EETT error. The originalities of this controller, which was based on the singularly perturbed form of the dynamic model of FLM, are: (1) it is easy and computationally efficient to implement, and (2) it does not require the time derivative of links’ lateral deflections, which are impractical to measure. The ease and computational efficiency of the new controller were due to the use of the several properties of the dynamic model of the FLM. This controller was first employed for the EETT of a single flexible link manipulator (SFLM) with a linear model. The novel controller was then extended for the EETT of a class of flexible link manipulators, which were composed of a chain of rigid links with only a flexible end-link (CRFE). Finally it was used for the EETT of a FLM with all links being flexible. The simulation results showed the effectiveness of the new controller. These simulations were conducted on a SFLM, a CRFE (with the first link being rigid and second link being flexible) and finally a two-link manipulator, with both links being flexible. Moreover, the feasibility of the new controller proposed in this thesis was verified by experimental studies carried out using the equipment available in the newly established Robotic Laboratory at the University of Saskatchewan. The experimental verifications were performed on a SFLM and a two-link manipulator, with first link being rigid and second link being flexible.Another new controller was also introduced in this thesis for the EETT of single flexible link manipulators with the linear dynamic model. This controller combined the feedforward torque, which was required to move the end-effector along the desired path, with a feedback controller. The novelty of this EETT controller was in developing a new method for the derivation of the feedforward torque. The feedforward torque was obtained by redefining the desired end-effector trajectory. For the end-effector trajectory redefinition, the summation of the stable exponential functions was used. Simulation studies showed the effectiveness of this new controller. Its feasibility was also proven by experimental verification carried out in the Robotic Laboratory at the University of Saskatchewan