Gallium-assisted diffusion bonding of stainless steel to titanium; microstructural evolution and bond strength

Strong joints between stainless steel 304L and pure titanium (grade-2) were made using the novel method of “gallium-assisted diffusion bonding”. The microstructural evolution and interfacial reactions were investigated in detail. The possible mechanisms of phase changes at the joint interface when bonding with and without a nickel interlayer were identified. Layers of FeTi and (Fe,Cr)2Ti intermetallic compounds were found at the reaction zone in the case of direct bonding, whereas (Fe,Ni)Ti and Fe2Ti phases were identified in the reaction zone of the samples bonded using nickel interlayers. A layer of αFe was observed on the steel side of the reaction zone in both the cases, probably due to the enrichment of Cr at the interface. The diffusion of gallium led to formation of a layer of αTi, while the diffusion of Fe and Ni assisted in the formation of a duplex (α+β)Ti phase in the inter-diffusion zone. The joints fractured along the intermetallic layers at the interface, during tensile testing, with limited ductility. The maximum tensile strengths of the bonded samples were 280 and 313 MPa with and without nickel interlayer, respectively. The latter equals 92% of the tensile strength of the pure grade-2 titanium used in this work (i.e. 340 MPa)

Roll diffusion bonding of titanium alloy panels

Roll diffusion bonding technique is used for fabricating T-stiffened panel assemblies from titanium alloy. The single unit fabrication exhibits excellent strength characteristics under tensile and compressive loads. This program is applied to structures in which weight/strength ratio and integral construction are important considerations

Diffusion bonding of IN 718 to VM 350 grade maraging steel

Diffusion bonding studies have been conducted on IN 718, VM 350 and the dissimilar alloy couple, IN 718 to maraging steel. The experimental processing parameters critical to obtaining consistently good diffusion bonds between IN 718 and VM 350 were determined. Interrelationships between temperature, pressure and surface preparation were explored for short bending intervals under vacuum conditions. Successful joining was achieved for a range of bonding cycle temperatures, pressures and surface preparations. The strength of the weaker parent material was used as a criterion for a successful tensile test of the heat treated bond. Studies of VM-350/VM-350 couples in the as-bonded condition showed a greater yielding and failure outside the bond region

Lead telluride non-magnetic bonding research study Second quarterly report, 1 Jun. - 31 Aug. 1965

Diffusion and braze bonding of tungsten and tantalum to lead telluride and lead telluride- tin telluride thermoelectric alloy

Modeling the Fracture Strength between Fused-Deposition Extruded Roads 16

The fracture strength developed between Fused-Deposition extruded roads is modeled in terms of the wetting and thermally-driven diffusion bonding processes. Thermal histories at the road-to-road interface are obtained from a heat transfer analysis and used to develop model predictions based on reptation theory for the interdiffusion of long-chain polymer molecules. Fracture toughness data on FD-ABS plastic specimens is used to quantify the model. The results show that most of the fracture strength develops during the surface wetting stage of bonding and that slower cooling rates during solidification promote stronger bonding between the roads.Mechanical Engineerin

Gold in graphene: in-plane adsorption and diffusion

We study the bonding and diffusion of Au in graphene vacancies using density-functional theory. Energetics show that Au adsorbs preferably to double vacancies, steadily in-plane with graphene. All diffusion barriers for the complex of Au in double vacancy are above 4 eV, whereas the barriers for larger vacancies are below 2 eV. Our results support the main results of a recent experiment [Gan et al., Small 4, 587 (2008)], but suggest that the observed diffusion mechanism is not thermally activated, but radiation-enhanced.Comment: 3 pages, 3 figure

Method of fluxless brazing and diffusion bonding of aluminum containing components

A method of diffusion bonding and fluxless brazing of aluminum containing components is reported. The aluminum surfaces are freed of any aluminum oxide coating and are coated with a polymeric sealer which can be thermally removed leaving essentially no residue. The polymeric sealer is being removed in a substantially oxygen free environment, and the aluminum components are then being brazed or diffusion bonded without the use of a flux to remove oxide coating