Modeling and control of a plastic film manufacturing web process

This paper is concerned with the modelling of aplastic film manufacturing process and the development and implementation of a model-based Cross-Directional (CD) controller. The model is derived from first-principles and some empirical relationships. The final validated nonlinear model could provide a useful off-line platform for developing control and monitoring algorithms.A new controller is designed which has a similar structureto that of Internal Model Control (IMC) with the addition ofan observer whose gain is designed to minimise process andmodel mis-match. The observer gain is obtained by solving amulti-objective optimisation problem through the application of a genetic algorithm. The controller is applied to the nonlinear model and simulation results are presented demonstrating improvements that can be achieved by the proposed controller over two existing CD controllers

Model-based controller design for a plastic film extrusion process

This paper reports the development and implementation of a model-based cross-directional controller for plastic film extrusion and other web-forming processes. The controller design has a similar structure to that of internal model control (IMC) with the addition of an observer whose gain is designed to minimise process and model mis-match. The observer gain is obtained by solving a multi-objective optimisation through the application of a genetic algorithm and simulation results are presented in this paper demonstrating improvements that can be achieved by the proposed controller over two existing CD controllers

A control and monitoring oriented model of a film manufacturing process

This paper describes the development of a control and monitoring oriented model of a plastic film manufacturing process. The model is mainly derived from first-principles and has been implemented in the Matlab/Simulink dynamic simulation environment. The development of the model forms the first phase of a project that aims to develop a nonlinear sub-space based monitoring, fault detection and trouble shooting system for the film manufacturing process

Fault detection and diagnosis of a plastic film extrusion process

This paper presents a new approach to the design of a model-based fault detection and diagnosis system for application to a plastic film extrusion process. The design constructs a residual generator via parity relations. A multi-objective optimisation problem must be solved in order for the residual to be sensitive to faults but insensitive to disturbances and modelling errors. In this paper, we exploit a genetic algorithm for solving this multi-objective optimisation problem and the resulting fault detection and diagnosis system is applied to a first-principles model of a plastic film extrusion process. Simulation results demonstrate that various types of faults can be detected and diagnosed successfully

Function-led design of multifunctional stimuli-responsive superhydrophobic surface based on hierarchical graphene-titania nanocoating

Multifunctional smart superhydrophobic surface with full-spectrum tunable wettability control is fabricated through the self-assembly of the graphene and titania nanofilm double-layer coating. Advanced microfluidic manipulative functions, including directional water transport, adhesion & spreading controls, droplet storage & transfer, and droplet sensing array, can be readily realized on this smart surface. An in-depth mechanism study regarding the underlying secrets of the tunable wettability and the UV-induced superhydrophilic conversion of anatase titania are also presented

Patterning Of Surfaces To Control The Storage, Mobility And Transport Of Liquids For Microfluidic Applications

Systems and methods to pattern surfaces to create regions of variable adhesive force on a superhydrophobic paper surface. By taking advantage of high surface energy sticky islands on a non-sticky superhydrophobic surface, microliter water drops can be registered or confined at specific locations; selected drops can then be transferred to another patterned substrate and the drops mixed and/or allowed to react without the need for pipettes or other fluid transfer tool.Georgia Tech Research Corporatio

Nanofilament Scaffold For Tissue Regeneration

A scaffold for tissue regeneration is provided. In a preferred embodiment, the scaffold is implantable in a patient in need of nerve or other tissue regeneration and includes a structure which has a plurality of uniaxially oriented nanofibers made of at least one synthetic polymer. Preferably, at least 75% of the nanofibers are oriented within 20 degrees of the uniaxial orientation. The scaffold beneficially provides directional cues for cell and tissue regeneration, presumably by mimicking the natural strategy using filamentous structures during development and regeneration.Georgia Tech Research Corporatio

Electricity from photovoltaic solar cells: Flat-Plate Solar Array Project final Report. Volume III: Silicon sheet: wafers and ribbons

The Flat-Plate Solar Array (FSA) Project, funded by the U.S. Government and managed by the Jet Propulsion Laboratory, was formed in 1975 to develop the module/array technology needed to attain widespread terrestrial use of photovoltaics by 1985. To accomplish this, the FSA Project established and managed an Industry, University, and Federal Government Team to perform the needed research and development. The primary objective of the Silicon Sheet Task of the FSA Project was the development of one or more low-cost technologies for producing silicon sheet suitable for processing into cost-eompetitive solar cells. Silicon sheet refers to high-purity crystalline silicon of size and thickness for fabrication into solar cells. The Task effort began with state-of-the-art sheet technologies and then solicited and supported any new silicon sheet alternatives that had the potential to achieve the Project goals. A total of 48 contracts were awarded that covered work in the areas of ingot growth and casting, wafering, ribbon growth, other sheet technologies, and programs of supportive research. Periodic reviews of each sheet technology were held, assessing the technical progress and the long-range potential. Technologies that failed to achieve their promise, or seemed to have lower probabilities for success in comparison with others, were dropped. A series of workshops was initiated to assess the state of the art, to provide insights into problems remaining to be addressed, and to support technology transfer. The Task made and fostered significant improvements in silicon sheet including processing of both ingot and ribbon technologies. An additional important outcome was the vastly improved understanding of the characteristics associated with high-quality sheet, and the control of the parameters required for higher efficiency solar cells. Although significant sheet cost reductions were made, the technology advancements required to meet the Task cost goals were not achieved. This FSA Final Report (JPL Publication 86-31, 5101-289, DOE/JPL 1012-125, October 1986) is composed of eight volumes, consisting of an Executive Summary and seven technology reports: Volume I: Executive Summary. Volume II: Silicon Material. Volume III: Silicon Sheet: Wafers and Ribbons Volume IV: High-Efficiency Solar Celis. Volume V: Process Development. Volume VI: Engineering Sciences and Reliability. Volume VII: Module Encapsulation. Volume VIII: Project Analysis and Integration. Two supplemental reports included in the final report package are: FSA Project: 10 Years of Progress, JPL Document 400-279. 5101-279, October 1985. Summary of FSA Project Documentation: Abstracts of Published Documents, 1975 to 1986, JPL Publication 82-79 (Revision 1),5101-221, DOE/JPL-1 012-76, September 1986

Near-Field Microwave Microscopy of Materials Properties

Near-field microwave microscopy has created the opportunity for a new class of electrodynamics experiments of materials. Freed from the constraints of traditional microwave optics, experiments can be carried out at high spatial resolution over a broad frequency range. In addition, the measurements can be done quantitatively so that images of microwave materials properties can be created. We review the five major types of near-field microwave microscopes and discuss our own form of microscopy in detail. Quantitative images of microwave sheet resistance, dielectric constant, and dielectric tunability are presented and discussed. Future prospects for near-field measurements of microwave electrodynamic properties are also presented.Comment: 31 pages, 9 figures, lecture given at the 1999 NATO ASI on Microwave Superconductivity Changes suggested by editor, including full reference