Computational paper wrapping transforms non-stretchable 2D devices into wearable and conformable 3D devices

This study starts from the counter-intuitive question of how we can render a conventional stiff, non-stretchable and even brittle material conformable so that it can fully wrap around a curved surface, such as a sphere, without failure. Here, we answer this conundrum by extending geometrical design in computational kirigami (paper cutting and folding) to paper wrapping. Our computational paper wrapping-based approach provides the more robust and reliable fabrication of conformal devices than paper folding approaches. This in turn leads to a significant increase in the applicability of computational kirigami to real-world fabrication. This new computer-aided design transforms 2D-based conventional materials, such as Si and copper, into a variety of targeted conformal structures that can fully wrap the desired 3D structure without plastic deformation or fracture. We further demonstrated that our novel approach enables a pluripotent design platform to transform conventional non-stretchable 2D-based devices, such as electroluminescent lighting and a paper battery, into wearable and conformable 3D curved devices

Planning Folding Motion with Simulation in the Loop Using Laser Forming Origami and Thermal Behaviors as an Example

Designing a robot or structure that can fold itself into a target shape is a process that involves challenges originated from multiple sources. For example, the designer of rigid self-folding robots must consider foldability from geometric and kinematic aspects to avoid self-intersection and undesired deformations. Recent works have shown success in estimating foldability of a design using robot motion planners. However, many foldable structures are actuated using physically coupled reactions (i.e., folding originated from thermal, chemical, or electromagnetic loads). Therefore, a reliable foldability analysis must consider additional constraints that resulted from these critical phenomena. This work investigates the idea of efficiently incorporating computationally expensive physics simulation within the folding motion planner to provide a better estimation of the foldability. In this paper, we will use laser forming origami as an example to demonstrate the benefits of considering the properties beyond geometry. We show that the design produced by the proposed method can be folded more efficiently