Low Voltage Regulator Modules and Single Stage Front-end Converters

Evolution in microprocessor technology poses new challenges for supplying power to these devices. To meet demands for faster and more efficient data processing, modem microprocessors are being designed with lower voltage implementations. More devices will be packed on a single processor chip and the processors will operate at higher frequencies, exceeding 1GHz. New high-performance microprocessors may require from 40 to 80 watts of power for the CPU alone. Load current must be supplied with up to 30A/µs slew rate while keeping the output voltage within tight regulation and response time tolerances. Therefore, special power supplies and Voltage Regulator Modules (VRMs) are needed to provide lower voltage with higher current and fast response. In the part one (chapter 2,3,4) of this dissertation, several low-voltage high-current VRM technologies are proposed for future generation microprocessors and ICs. The developed VRMs with these new technologies have advantages over conventional ones in terms of efficiency, transient response and cost. In most cases, the VRMs draw currents from DC bus for which front-end converters are used as a DC source. As the use of AC/DC frond-end converters continues to increase, more distorted mains current is drawn from the line, resulting in lower power factor and high total harmonic distortion. As a branch of active Power factor correction (PFC) techniques, the single-stage technique receives particular attention because of its low cost implementation. Moreover, with continuously demands for even higher power density, switching mode power supply operating at high-frequency is required because at high switching frequency, the size and weight of circuit components can be remarkably reduced. To boost the switching frequency, the soft-switching technique was introduced to alleviate the switching losses. The part two (chapter 5,6) of the dissertation presents several topologies for this front-end application. The design considerations, simulation results and experimental verification are discussed

Unified model of voltage/current mode control to predict saddle-node bifurcation

A unified model of voltage mode control (VMC) and current mode control (CMC) is proposed to predict the saddle-node bifurcation (SNB). Exact SNB boundary conditions are derived, and can be further simplified in various forms for design purpose. Many approaches, including steady-state, sampled-data, average, harmonic balance, and loop gain analyses are applied to predict SNB. Each approach has its own merits and complement the other approaches.Comment: Submitted to International Journal of Circuit Theory and Applications on December 23, 2010; Manuscript ID: CTA-10-025

Efficient and Robust Simulation, Modeling and Characterization of IC Power Delivery Circuits

As the Moore’s Law continues to drive IC technology, power delivery has become one of the most difficult design challenges. Two of the major components in power delivery are DC-DC converters and power distribution networks, both of which are time-consuming to simulate and characterize using traditional approaches. In this dissertation, we propose a complete set of solutions to efficiently analyze DC-DC converters and power distribution networks by finding a perfect balance between efficiency and accuracy. To tackle the problem, we first present a novel envelope following method based on a numerically robust time-delayed phase condition to track the envelopes of circuit states under a varying switching frequency. By adopting three fast simulation techniques, our proposed method achieves higher speedup without comprising the accuracy of the results. The robustness and efficiency of the proposed method are demonstrated using several DCDC converter and oscillator circuits modeled using the industrial standard BSIM4 transistor models. A significant runtime speedup of up to 30X with respect to the conventional transient analysis is achieved for several DC-DC converters with strong nonlinear switching characteristics. We then take another approach, average modeling, to enhance the efficiency of analyzing DC-DC converters. We proposed a multi-harmonic model that not only predicts the DC response but also captures the harmonics of arbitrary degrees. The proposed full-order model retains the inductor current as a state variable and accurately captures the circuit dynamics even in the transient state. Furthermore, by continuously monitoring state variables, our model seamlessly transitions between continuous conduction mode and discontinuous conduction mode. The proposed model, when tested with a system decoupling technique, obtains up to 10X runtime speedups over transistor-level simulations with a maximum output voltage error that never exceeds 4%. Based on the multi-harmonic averaged model, we further developed the small-signal model that provides a complete characterization of both DC averages and higher-order harmonic responses. The proposed model captures important high-frequency overshoots and undershoots of the converter response, which are otherwise unaccounted for by the existing techniques. In two converter examples, the proposed model corrects the misleading results of the existing models by providing the truthful characterization of the overall converter AC response and offers important guidance for converter design and closed-loop control. To address the problem of time-consuming simulation of power distribution networks, we present a partition-based iterative method by integrating block-Jacobi method with support graph method. The former enjoys the ease of parallelization, however, lacks a direct control of the numerical properties of the produced partitions. In contrast, the latter operates on the maximum spanning tree of the circuit graph, which is optimized for fast numerical convergence, but is bottlenecked by its difficulty of parallelization. In our proposed method, the circuit partitioning is guided by the maximum spanning tree of the underlying circuit graph, offering essential guidance for achieving fast convergence. The resulting block-Jacobi-like preconditioner maximizes the numerical benefit inherited from support graph theory while lending itself to straightforward parallelization as a partitionbased method. The experimental results on IBM power grid suite and synthetic power grid benchmarks show that our proposed method speeds up the DC simulation by up to 11.5X over a state-of-the-art direct solver

Efficient and Robust Simulation, Modeling and Characterization of IC Power Delivery Circuits

As the Moore’s Law continues to drive IC technology, power delivery has become one of the most difficult design challenges. Two of the major components in power delivery are DC-DC converters and power distribution networks, both of which are time-consuming to simulate and characterize using traditional approaches. In this dissertation, we propose a complete set of solutions to efficiently analyze DC-DC converters and power distribution networks by finding a perfect balance between efficiency and accuracy. To tackle the problem, we first present a novel envelope following method based on a numerically robust time-delayed phase condition to track the envelopes of circuit states under a varying switching frequency. By adopting three fast simulation techniques, our proposed method achieves higher speedup without comprising the accuracy of the results. The robustness and efficiency of the proposed method are demonstrated using several DCDC converter and oscillator circuits modeled using the industrial standard BSIM4 transistor models. A significant runtime speedup of up to 30X with respect to the conventional transient analysis is achieved for several DC-DC converters with strong nonlinear switching characteristics. We then take another approach, average modeling, to enhance the efficiency of analyzing DC-DC converters. We proposed a multi-harmonic model that not only predicts the DC response but also captures the harmonics of arbitrary degrees. The proposed full-order model retains the inductor current as a state variable and accurately captures the circuit dynamics even in the transient state. Furthermore, by continuously monitoring state variables, our model seamlessly transitions between continuous conduction mode and discontinuous conduction mode. The proposed model, when tested with a system decoupling technique, obtains up to 10X runtime speedups over transistor-level simulations with a maximum output voltage error that never exceeds 4%. Based on the multi-harmonic averaged model, we further developed the small-signal model that provides a complete characterization of both DC averages and higher-order harmonic responses. The proposed model captures important high-frequency overshoots and undershoots of the converter response, which are otherwise unaccounted for by the existing techniques. In two converter examples, the proposed model corrects the misleading results of the existing models by providing the truthful characterization of the overall converter AC response and offers important guidance for converter design and closed-loop control. To address the problem of time-consuming simulation of power distribution networks, we present a partition-based iterative method by integrating block-Jacobi method with support graph method. The former enjoys the ease of parallelization, however, lacks a direct control of the numerical properties of the produced partitions. In contrast, the latter operates on the maximum spanning tree of the circuit graph, which is optimized for fast numerical convergence, but is bottlenecked by its difficulty of parallelization. In our proposed method, the circuit partitioning is guided by the maximum spanning tree of the underlying circuit graph, offering essential guidance for achieving fast convergence. The resulting block-Jacobi-like preconditioner maximizes the numerical benefit inherited from support graph theory while lending itself to straightforward parallelization as a partitionbased method. The experimental results on IBM power grid suite and synthetic power grid benchmarks show that our proposed method speeds up the DC simulation by up to 11.5X over a state-of-the-art direct solver

Current-Steering Switching Policy for a SIDO Linear-Assisted Hysteretic DC/DC Converter

This paper proposes the use of linear-assisted switching power converters in the context of single-inductor dual-output (SIDO) applications. By combining a DC/DC ripplecontrolled switching power converter with the respective voltage linear regulators at each output, improved performance in terms of load and line regulations is obtained. To achieve that aim, a current-steering switching policy is proposed, together with a resource-aware circuit implementation. The ripple-based hysteretic control results in variable switching frequency to guarantee critical conduction mode (boundary of CCM and DCM).Postprint (published version

Hysteresis and Delta Modulation Control of Converters Using Sensorless Current Mode

Sensorless current mode (SCM) is a control formulation for dc-dc converters that results in voltage-source characteristics, excellent open-loop tracking, and near-ideal source rejection. Hysteresis and delta modulation are well-known, easy-to-construct large-signal methods for switched systems. Combining either large-signal method with SCM creates a controller that is simpler and more robust than a pulse-width modulation (PWM) based controller. The small-signal advantages of PWM-based SCM are retained and expanded to include converter response to large-signal disturbances. These approaches can be used with any converter topology over a broad range of operating conditions. In the present work, hysteresis and delta modulation SCM controllers are derived and simulated. Extensive experimental results demonstrate the large-signal behavior of both control schemes

On single-input dual-output (SIDO) DC/DC multi-port converters for DC microgrid applications

This paper proposes the use of linear-assisted switching power converters in the context of single-inductor dual-output (SIDO) for microgrids (MG) applications. By combining a DC/DC ripple-controlled switching power converter with the respective voltage linear regulators at each output, improved performance in terms of load and line regulations is obtained. To achieve that aim, a current-steering switching policy is proposed, together with a resource-aware circuit implementation. The ripple-based hysteretic control results in variable switching frequency to guarantee critical conduction mode (boundary of CCM and DCM).Peer ReviewedPostprint (published version

Control Techniques for DC-DC Buck Converter with Improved Performance

The switched-mode dc-dc converters are some of the most widely used power electronics circuits for its high conversion efficiency and flexible output voltage. These converters used for electronic devices are designed to regulate the output voltage against the changes of the input voltage and load current. This leads to the requirement of more advanced control methods to meet the real demand. Many control methods are developed for the control of dc-dc converters. To obtain a control method that has the best performances under any conditions is always in demand. Conventionally, the dc-dc converters have been controlled by linear voltage mode and current mode control methods. These controllers offer advantages such as fixed switching frequencies and zero steady-state error and gives a better small-signal performance at the designed operating point. But under large parameter and load variation, their performance degrades. Sliding mode (SM) control techniques are well suited to dc-dc converters as they are inherently variable structure systems. These controllers are robust concerning converter parameter variations, load and line disturbances. SM controlled converters generally suffer from switching frequency variation when the input voltage and output load are varied. This complicates the design of the input and output filters. The main objective of this research work is to study different control methods implemented in dc-dc converter namely (linear controllers, hysteresis control, current programmed control, and sliding mode (SM) control). A comparison of the effects of the PWM controllers and the SM control on the dc-dc buck converter response in steady state, under line variations, load variations is performed