Influence of calcination conditions on structural and solid‐state kinetic properties of iron oxidic species supported on SBA‐15

Iron oxidic species supported on silica SBA-15 were synthesized with various iron loadings using two different FeIII precursors. The effect of varying powder layer thickness during calcination on structural and solid-state kinetic properties of FexOy/SBA-15 samples was investigated. Calcination was conducted in thin (0.3 cm) or thick (1.3 cm) powder layer. Structural characterization of resulting FexOy/SBA-15 samples was performed by nitrogen physisorption, X-ray diffraction, and DR-UV/Vis spectroscopy. Thick powder layer during calcination induced an increased species size independent of the precursor. However, a significantly more pronounced influence of calcination mode on species size was observed for the FeIII nitrate precursor compared to the FeIII citrate precursor. Temperature-programmed reduction (TPR) experiments revealed distinct differences in reducibility and reduction mechanism dependent on calcination mode. Thick layer calcination of the samples obtained from FeIII nitrate precursor resulted in more pronounced changes in TPR profiles compared to samples obtained from FeIII citrate precursor. TPR traces were analyzed by model-dependent Coats-Redfern method and model-independent Kissinger method. Differences in solid-state kinetic properties of FexOy/SBA-15 samples dependent on powder layer thickness during calcination correlated with differences in iron oxidic species size.TU Berlin, Open-Access-Mittel - 201

Effect of calcination parameters on structural properties of Ti-MCM-41 materials synthesized at room temperature

In this work is presented a study of the effect of calcination parameters namely, heating rate, calcination temperature, total calcination time and time at final temperature, on pore structural properties of Ti-MCM-41 materials. The materials were prepared by direct synthesis at ambient temperature and pressure, using tetraethoxysilane, titanium alcoxides, cationic surfactants and ammonia, as previously described and were characterised by X-ray diffraction, nitrogen adsorption at 77K and DR UV-Vis absorption spectroscopy. The Si/Ti values of the final calcined materials were determined by AA (Si) and ICP (Ti)

Zirconia as a support for catalysts: influence of additives on the thermal stability of the porous texture of monoclinic zirconia

A single-phase monoclinic zirconia (the thermodynamically stable modification up to a temperature of 1170°C), having a specific surface area of 67 m2g¿1 and a well-developed mesoporous texture, has been prepared by gel-precipitation followed by calcination at 450°C. A commercially available high-surface area monoclinic zirconia powder (SBET=71 m2g¿1) has also been studied. It was found that the specific surface area and pore volume of monoclinic zirconia both decreased markedly on increasing the calcination temperature; despite the fact that the crystal structure was that of the stable modification, this did not seem to impart any substantial resistance to thermal sintering. The thermal stability of monoclinic zirconia could however be improved significantly by addition (by an impregnation technique) of various oxides: CaO, Y2O3, La2O3 all led to an improvement in the thermal stability up to 900°C while MgO exhibited stabilizing properties only up to 700°C; the best results were obtained with La2O3. All the additives investigated other than MgO were found to bring about a partial transition of the monoclinic to a fluorite-like phase of zirconia upon heat treatment; this phase has been shown in the case of the CaO-doped sample to be cubic zirconia and in the cases of the Y2O3- and La2O3-doped samples to be tetragonal zirconia. As little as 20¿50% of a theoretical monolayer quantity of La2O3 was sufficient to give satisfactory thermal stability. The results can be explained by a model involving mass transport by a surface diffusion mechanism

Influence of particle size and structure of ZrO2 on microstructure development and dielectric constant of PbZr0.5Ti0.5O3

The synthesis of PbZr0.5Ti0.5O3 ceramics from the raw materials was reinvestigated in order to find relations in the characterizations for the products in various stages of the preparation procedure. Techniques used were particle size measurements, X-ray powder diffractometry, density and dielectric constant measurements and scanning electron microscopy. The results show, that the particle size and structure of ZrO2 determine the inhomogeneity, expressed as xt/xr, of the calcination product. An inhomogeneous calcination product sintered at relatively low temperatures results in an inhomogeneous ceramic of low density. Using high sintering temperatures and long periods of time an inhomogeneous calcination product converts into a dense (>97%) and homogeneous ceramic

Application of homogeneously precipitated nanosized Fe-doped alumina powders to carbon nanotube growth.

Homogeneous precipitation of hydroxides was investigated as an alternative method to synthesize Fe-doped aluminum oxide (α-Al2−2xFe2xO3) particles over which carbon nanotubes (CNTs) were grown via a catalytic chemical vapor deposition (CCVD) method. Performance of the homogeneously precipitated particles for CNT growth was quantitatively compared with that of the combustion-synthesized particles. The main advantage of the homogeneous precipitation of hydroxides and subsequent calcination process against to the combustion synthesis and other commonly practiced chemical routes is the ability to tailor the Fe-doped Al2O3 precursor powder characteristics such as size and specific surface area (SSA) without requiring any milling step and also to control the phase composition of the oxide powder with high Fe content, and subsequently the quality and quantity of CNTs during CCVD process. The particle size of the precipitated and calcined α-Al2−2xFe2xO3 powders varies between ∼50 and 400 nm for 5–10 cat.% Fe-containing systems. The monodispersed particle size distribution and optimum phase composition of the homogeneously precipitated powders, particularly for a 10 cat.% Fe content in the starting oxide, and their much higher SSA than similar materials prepared by other chemical routes lead to production of high amounts of good quality CNTs

Co-Mn-Al mixed oxides promoted by K for direct NO decomposition: Effect of preparation parameters

Fundamental research on direct NO decomposition is still needed for the design of a sufficiently active, stable and selective catalyst. Co-based mixed oxides promoted by alkali metals are promising catalysts for direct NO decomposition, but which parameters play the key role in NO decomposition over mixed oxide catalysts? How do applied preparation conditions affect the obtained catalyst's properties? Co4MnAlOx mixed oxides promoted by potassium calcined at various conditions were tested for direct NO decomposition with the aim to determine their activity, stability and selectivity. The catalysts were prepared by co-precipitation of the corresponding nitrates and subsequently promoted by KNO3. The catalysts were characterized by atomic absorption spectrometry (AAS)/inductive coupled plasma (ICP), X-ray photoelectron spectrometry (XPS), XRD, N-2 physisorption, temperature programmed desorption of CO2 (TPD-CO2), temperature programmed reduction by hydrogen (TPR-H-2), species-resolved thermal alkali desorption (SR-TAD), work function measurement and STEM. The preparation procedure affects physico-chemical properties of the catalysts, especially those that are associated with the potassium promoter presence. The addition of K is essential for catalytic activity, as it substantially affects the catalyst reducibility and basicity-key properties of a deNO catalyst. However, SR-TAD revealed that potassium migration, redistribution and volatilization are strongly dependent on the catalyst calcination temperature-higher calcination temperature leads to potassium stabilization. It also caused the formation of new phases and thus affected the main properties-S-BET, crystallinity and residual potassium amount.Web of Science97art. no. 59

Ca-looping for postcombustion CO2 capture: A comparative analysis on the performances of dolomite and limestone

The low cost and wide availability of natural limestone (CaCO3) is at the basis of the industrial competitiveness of the Ca-looping (CaL) technology for postcombustion CO2 capture as already demonstrated by ~1Mwt scale pilot projects. A major focus of studies oriented towards further improving the efficiency of the CaL technology is how to prevent the gradual loss of capture capacity of limestone derived CaO as the number of carbonation/calcination cycles is increased. Natural dolomite (MgCa(CO3)2) has been proposed as an alternative sorbent precursor to limestone. Yet, carbonation of MgO is not thermodynamically favorable at CaL conditions, which may hinder the capture performance of dolomite. In the work described in this paper we carried out a thermogravimetric analysis on the multicyclic capture performance of natural dolomite under realistic regeneration conditions necessarily implying high calcination temperature, high CO2 concentration and fast transitions between the carbonation and calcination stages. Our study demonstrates that the sorbent derived from dolomite has a greater capture capacity as compared to limestone. SEM analysis shows that MgO grains in the decomposed dolomite are resistant to sintering under severe calcination conditions and segregate from CaO acting as a thermally stable support which mitigates the multicyclic loss of CaO conversion. Moreover, full decomposition of dolomite is achieved at significantly lower calcination temperatures as compared to limestone, which would help improving further the industrial competitiveness of the technology.Junta de Andalucía FQM-5735, TEP-7858, TEP-1900Ministerio de Economía y Competitividad FIS2011-25161, CTQ2011- 2762

Monometallic cerium layered double hydroxide supported Pd-Ni nanoparticles as high performance catalysts for lignin hydrogenolysis

Monometallic cerium layered double hydroxides (Ce-LDH) supports were successfully synthesized by a homogeneous alkalization route driven by hexamethylenetetramine (HMT). The formation of the Ce-LDH was confirmed and its structural and compositional properties studied by XRD, SEM, XPS, iodometric analyses and TGA. HT-XRD, N-2-sorption and XRF analyses revealed that by increasing the calcination temperature from 200 to 800 degrees C, the Ce-LDH material transforms to ceria (CeO2) in four distinct phases, i.e., the loss of intramolecular water, dehydroxylation, removal of nitrate groups and removal of sulfate groups. When loaded with 2.5 wt% palladium (Pd) and 2.5 wt% nickel (Ni) and calcined at 500 degrees C, the PdNi-Ce-LDH-derived catalysts strongly outperform the PdNi-CeO2 benchmark catalyst in terms of conversion as well as selectivity for the hydrogenolysis of benzyl phenyl ether (BPE), a model compound for the alpha-O-4 ether linkage in lignin. The PdNi-Ce-LDH catalysts showed full selectivity towards phenol and toluene while the PdNi-CeO2 catalysts showed additional oxidation of toluene to benzoic acid. The highest BPE conversion was observed with the PdNi-Ce-LDH catalyst calcined at 600 degrees C, which could be related to an optimum in morphological and compositional characteristics of the support

Dry impregnation in fluidized bed: Drying and calcination effect on nanoparticles dispersion and location in a porous support

The synthesis of metal nanoparticles dispersed inside the grains of a porous inorganic support was carried out by ‘‘dry impregnation’’ in a fluidized bed. The principle of this technique consists in the spraying of a solution containing a metal source into a hot fluidized bed of porous particles. The metal source can be of different nature such as metal salts, organometallic precursors or colloidal solutions. The experimental results obtained from iron oxide deposition on a porous silica gel as support, constitute the core of this article but others results concerning the deposition of rhodium from a colloidal suspension containing preformed rhodium nanoparticles are also described. More precisely, this study aims to understand the effect of the bed temperature during the impregnation step, the initial particle porosity and the calcination operating protocol on the metallic nanoparticles dispersion and location in the silica porous particles. The so-obtained products were characterized by various techniques in order to determine their morphology, their surface properties and the dispersion of the nanoparticles inside the support. The results showed that, under the chosen operating conditions, the deposit efficiency is close to 100% and the competition between the drying rate, depending on the process-related variables, and the capillary penetration rate, depending on the physicochemical-related variables, controls the deposit location. A quasi uniform deposit inside the support particles is observed for soft drying. The metal nanoparticles size is controlled by the pore mean diameter of the support as well as the calcination operating protocol

CO2 multicyclic capture of pretreated/doped CaO in the Ca-looping process. Theory and experiments

We study in this paper the conversion of CaO-based CO2 sorbents when subjected to repeated carbonation/calcination cycles with a focus on thermally pretreated/doped sorbents. Analytical equations are derived to describe the evolution of conversion with the cycle number from a unifying model based on the balance between surface area loss due to sintering in the loopingcalcination stage and surface area regeneration as a consequence of solid-state diffusion during the looping-carbonation stage. Multicyclic CaO conversion is governed by the evolution of surface area loss/regeneration that strongly depends on the initial state of the pore skeleton. In the case of thermally pretreated sorbents, the initial pore skeleton is highly sintered and regeneration is relevant whereas, for nonpretreated sorbents, the initial pore skeleton is soft and regeneration is negligible. Experimental results are obtained for sorbents subjected to a preheating controlled rate thermal analysis (CRTA) program. By applying this preheating program in a CO2 enriched atmosphere, CaO can be subjected to a rapid carbonation followed by a slow rate controlled decarbonation, which yields a highly sintered skeleton displaying a small conversion in the first cycle and self-reactivation in the next ones. Conversely, carbonation of the sorbent at a slow controlled rate enhances CO2 solid-state diffusion, which gives rise, after a quick decarbonation, to a highly porous skeleton. In this case, CaO conversion in the first cycle is very large but it decays abruptly in subsequent cycles. Data on CaO conversion retrieved from the literature and from further experimental measurements performed in our work are analyzed as influenced by a variety of experimental variables such as preheating temperature program, preheating exposition time, atmosphere composition, presence of additives, and carbonation/calcination conditions. Conversion data are well fitted by the proposed model equations, which are of help for a quantitative interpretation on the effect of experimental conditions on the multicyclic sorbent performance as a function of sintering/ regeneration parameters inferred from the fittings and allow foreseeing the critical conditions to promote reactivation. The peculiar behavior of some pretreated sorbents, showing a maximum of conversion at a small number of cycles, is explained in the light of the mode