Design and Control of Warehouse Order Picking: a literature review

Order picking has long been identified as the most labour-intensive and costly activity for almost every warehouse; the cost of order picking is estimated to be as much as 55% of the total warehouse operating expense. Any underperformance in order picking can lead to unsatisfactory service and high operational cost for its warehouse, and consequently for the whole supply chain. In order to operate efficiently, the orderpicking process needs to be robustly designed and optimally controlled. This paper gives a literature overview on typical decision problems in design and control of manual order-picking processes. We focus on optimal (internal) layout design, storage assignment methods, routing methods, order batching and zoning. The research in this area has grown rapidly recently. Still, combinations of the above areas have hardly been explored. Order-picking system developments in practice lead to promising new research directions.Order picking;Logistics;Warehouse Management

Optimization of process integration and multi-skilled resource utilization in off-site construction

Traditional approaches in construction project management assign each process to a trade contractor with an individual specialisation, and trades with the greatest work content (bottlenecks) have a significant influence on the progress rate of projects. A system with integrated processes, however, is able to function dynamically in response to variability in product demand and labour resources. This investigation aims to compare and contrast cross-training strategies that are applicable to off-site construction in order to create multi-skilled resources. To this end, the optimal number of additional skills was formulated as a constrained optimization problem. Then, production data from two prefabricated production facilities in Melbourne and Brisbane, Australia were used to construct a total of 1080 simulation experiments. Tangible performance metrics of systems were used to compare process integration strategies and use of multi-skilled resources. Findings show that choosing optimal process integration architecture depends on the level of capacity imbalance and processing time variability. This investigation optimises the decision making on process integration in off-site construction networks

Design and Control of Warehouse Order Picking: a literature review

Order picking has long been identified as the most labour-intensive and costly activity for almost every warehouse; the cost of order picking is estimated to be as much as 55% of the total warehouse operating expense. Any underperformance in order picking can lead to unsatisfactory service and high operational cost for its warehouse, and consequently for the whole supply chain. In order to operate efficiently, the orderpicking process needs to be robustly designed and optimally controlled. This paper gives a literature overview on typical decision problems in design and control of manual order-picking processes. We focus on optimal (internal) layout design, storage assignment methods, routing methods, order batching and zoning. The research in this area has grown rapidly recently. Still, combinations of the above areas have hardly been explored. Order-picking system developments in practice lead to promising new research directions

Performance of cellular bucket brigades with hand-off times

Ministry of Education, Singapore under its Academic Research Funding Tier

Performance of cellular bucket brigades with hand-off times

Ministry of Education, Singapore under its Academic Research Funding Tier