A field programmable gate array based modular motion control platform

The expectations from motion control systems have been rising day by day. As the systems become more complex, conventional motion control systems can not achieve to meet all the specifications with optimized results. This creates the necessity of fundamental changes in the infrastructure of the system. Field programmable gate array (FPGA) technology enables the reconfiguration of the digital hardware, thus dissolving the necessity of infrastructural changes for minor manipulations in the hardware even if the system is deployed. An FPGA based hardware system shrinks the size of the hardware hence the cost. FPGAs also provide better power ratings for the systems as well as a more reliable system with improved performance. As a trade off, the development is rather more difficult than software based systems, which also affects the research and development time of the overall system. In this paper a level of abstraction is introduced in order to diminish the requirement of advanced hardware description language (HDL) knowledge for implementing motion control systems thoroughly on an FPGA. The intellectual property library consists of synthesizable hardware modules specifically implemented for motion control purposes. Other parts of a motion control system, like user interface and trajectory generation, are implemented as software functions in order to protect the modularity of the system. There are also several external hardware designs for interfacing and driving various types of actuators

A General-Purpose Graphics Processing Unit (GPGPU)-Accelerated Robotic Controller Using a Low Power Mobile Platform

Robotic controllers have to execute various complex independent tasks repeatedly. Massive processing power is required by the motion controllers to compute the solution of these computationally intensive algorithms. General-purpose graphics processing unit (GPGPU)-enabled mobile phones can be leveraged for acceleration of these motion controllers. Embedded GPUs can replace several dedicated computing boards by a single powerful and less power-consuming GPU. In this paper, the inverse kinematic algorithm based numeric controllers is proposed and realized using the GPGPU of a handheld mobile device. This work is the extension of a desktop GPU-accelerated robotic controller presented at DAS’16 where the comparative analysis of different sequential and concurrent controllers is discussed. First of all, the inverse kinematic algorithm is sequentially realized using Arduino-Due microcontroller and the field-programmable gate array (FPGA) is used for its parallel implementation. Execution speeds of these controllers are compared with two different GPGPU architectures (Nvidia Quadro K2200 and Nvidia Shield K1 Tablet), programmed with Compute Unified Device Architecture (CUDA) computing language. Experimental data shows that the proposed mobile platform-based scheme outperform s the FPGA by 5 and boasts a 100 speedup over the Arduino-based sequential implementation

Modeling, Analysis, and Control of a Mobile Robot for \u3ci\u3eIn Vivo\u3c/i\u3e Fluoroscopy of Human Joints during Natural Movements

In this dissertation, the modeling, analysis and control of a multi-degree of freedom (mdof) robotic fluoroscope was investigated. A prototype robotic fluoroscope exists, and consists of a 3 dof mobile platform with two 2 dof Cartesian manipulators mounted symmetrically on opposite sides of the platform. One Cartesian manipulator positions the x-ray generator and the other Cartesian manipulator positions the x-ray imaging device. The robotic fluoroscope is used to x-ray skeletal joints of interest of human subjects performing natural movement activities. In order to collect the data, the Cartesian manipulators must keep the x-ray generation and imaging devices accurately aligned while dynamically tracking the desired skeletal joint of interest. In addition to the joint tracking, this also requires the robotic platform to move along with the subject, allowing the manipulators to operate within their ranges of motion. A comprehensive dynamic model of the robotic fluoroscope prototype was created, incorporating the dynamic coupling of the system. Empirical data collected from an RGB-D camera were used to create a human kinematic model that can be used to simulate the joint of interest target dynamics. This model was incorporated into a computer simulation that was validated by comparing the simulation results with actual prototype experiments using the same human kinematic model inputs. The computer simulation was used in a comprehensive dynamic analysis of the prototype and in the development and evaluation of sensing, control, and signal processing approaches that optimize the subject and joint tracking performance characteristics. The modeling and simulation results were used to develop real-time control strategies, including decoupling techniques that reduce tracking error on the prototype. For a normal walking activity, the joint tracking error was less than 20 mm, and the subject tracking error was less than 140 mm

Modeling and nonlinear adaptive control of an aerial manipulation system

Autonomous aerial robots have become an essential part of many civilian and military applications. The workspace and agility of these vehicles motivated great research interest resulting in various studies addressing their control architectures and mechanical configurations. Increasing autonomy enabled them to perform tasks such as surveillance, inspection and remote sensing in hazardous and challenging environments. The ongoing research promises further contributions to the society, in both theory and practice. To furthermore extend their vast applications, aerial robots are equipped with the tools to enable physical interaction with the environment. These tasks represent a great challenge due to the technological limitations as well as the lack of sophisticated methods necessary for the control of the system to perform desired operations in an efficient and stable manner. Modeling and control problem of an aerial manipulation is still an open research topic with many studies addressing these issues from different perspectives. This thesis deals with the nonlinear adaptive control of an aerial manipulation system (AMS). The system consists of a quadrotor equipped with a 2 degrees of freedom (DOF) manipulator. The complete modeling of the system is done using the Euler-Lagrange method. A hierarchical nonlinear control structure which consists of outer and inner control loops has been utilized. Model Reference Adaptive Controller (MRAC) is designed for the outer loop where the required command signals are generated to force the quadrotor to move on a reference trajectory in the presence of mass uncertainties and reaction forces coming from the manipulator. For the inner loop, the attitude dynamics of the quadrotor and the joint dynamics of the 2-DOF robotic arm are considered as a fully actuated 5-DOF unified part of the AMS. Nonlinear adaptive control has been utilized for the low-level controller where the changes in inertias have been considered. The proposed controller is tested on a high fidelity AMS model in the presence of uncertainties, wind disturbances and measurement noise, and satisfactory trajectory tracking performance with improved robustness is achieved

An Overview of Industrial Robots Control and Programming Approaches

Nowadays, manufacturing plants are required to be flexible to respond quickly to customer demands, adapting production and processes without affecting their efficiency. In this context, Industrial Robots (IRs) are a primary resource for modern factories due to their versatility which allows the execution of flexible, reconfigurable, and zero-defect manufacturing tasks. Even so, the control and programming of the commercially available IRs are limiting factors for their effective implementation, especially for dynamic production environments or when complex applications are required. These issues have stimulated the development of new technologies that support more efficient methods for robot control and programming. The goal of this research is to identify and evaluate the main approaches proposed in scientific papers and by the robotics industry in the last decades. After a critical review of the standard IR control schematic, the paper discusses the available control alternatives and summarizes their characteristics, range of applications, and remaining limitations

Control System in Open-Source FPGA for a Self-Balancing Robot

Computing in technological applications is typically performed with software running on general-purpose microprocessors, such as the Computer Processing Unit (CPU), or specific ones, like the Graphical Processing Unit (GPU). Application-Specific Integrated Circuits (ASICs) are an interesting option when speed and reliability are required, but development costs are usually high. Field-Programmable Gate Arrays (FPGA) combine the flexibility of software with the high-speed operation of hardware, and can keep costs low. The dominant FPGA infrastructure is proprietary, but open tools have greatly improved and are a growing trend, from which robotics can benefit. This paper presents a robotics application that was fully developed using open FPGA tools. An inverted pendulum robot was designed, built, and programmed using open FPGA tools, such as IceStudio and the IceZum Alhambra board, which integrates the iCE40HX4K-TQ144 from Lattice. The perception from an inertial sensor is used in a PD control algorithm that commands two DC motors. All the modules were synthesized in an FPGA as a proof of concept. Its experimental validation shows good behavior and performance.This work was partially funded by the Community of Madrid through the RoboCity2030-III project (S2013/MIT-2748) and by the Spanish Ministry of Economy and Competitiveness through the RETOGAR project (TIN2016-76515-R)

Development of Dynamic Models for a Reactive PackedDistillation Column

This work has been carried out to develop dynamic models for a reactive packed distillation column using the production of ethyl acetate as the case study. The experimental setup for the production of ethyl acetate was a pilot scale packed column divided into condenser, rectification, acetic acid feed, reaction, ethanol feed, stripping and reboiler sections. The reaction section was filled with Amberlyst 15 catalyst while the rectification and the stripping sections were both filled raschig rings. The theoretical models for each of the sections of the column were developed from first principles and solved with the aid of MATLAB R2011a. Comparisons were made between the experimental and theoretical results by calculating the percentage residuals for the top and bottom segment temperatures of the column. The results obtained showed that there were good agreements between the experimental and theoretical top and bottom segment temperatures because the calculated percentage residuals were small. Therefore, the developed dynamic models can be used to represent the reactive packed distillation column