330 research outputs found
Artificial Intelligence as an Enabler of Quick and Effective Production Repurposing Manufactur-ing: An Exploratory Review and Future Research Propositions
The outbreak of Covid-19 created disruptions in manufacturing operations. One of the most serious negative impacts is the shortage of critical medical supplies. Manufacturing firms faced pressure from governments to use their manufacturing capacity to repurpose their production for meeting the critical demand for necessary products. For this purpose, recent advancements in technology and artificial intelligence (AI) could act as response solutions to conquer the threats linked with repurposing manufacturing (RM). The study’s purpose is to investigate the significance of AI in RM through a systematic literature review (SLR). This study gathered around 453 articles from the SCOPUS database in the selected research field. Structural Topic Modeling (STM) was utilized to generate emerging research themes from the selected documents on AI in RM. In addition, to study the research trends in the field of AI in RM, a bibliometric analysis was undertaken using the R-package. The findings of the study showed that there is a vast scope for research in this area as the yearly global production of articles in this field is limited. However, it is an evolving field and many research collaborations were identified. The study proposes a comprehensive research framework and propositions for future research development
Toward Robust Manufacturing Scheduling: Stochastic Job-Shop Scheduling
Manufacturing plays a significant role in promoting economic development,
production, exports, and job creation, which ultimately contribute to improving
the quality of life. The presence of manufacturing defects is, however,
inevitable leading to products being discarded, i.e. scrapped. In some cases,
defective products can be repaired through rework. Scrap and rework cause a
longer completion time, which can contribute to the order being shipped late.
In addition, complex manufacturing scheduling becomes much more challenging
when the above uncertainties are present. Motivated by the presence of
uncertainties as well as combinatorial complexity, this paper addresses the
challenge illustrated through a case study of stochastic job-shop scheduling
problems arising within low-volume high-variety manufacturing. To ensure
on-time delivery, high-quality solutions are required, and near-optimal
solutions must be obtained within strict time constraints to ensure smooth
operations on the job-shop floor. To efficiently solve the stochastic job-shop
scheduling (JSS) problem, a recently-developed Surrogate "Level-Based"
Lagrangian Relaxation is used to reduce computational effort while efficiently
exploiting the geometric convergence potential inherent to Polyak's step-sizing
formula thereby leading to fast convergence. Numerical testing demonstrates
that the new method is more than two orders of magnitude faster as compared to
commercial solvers
Energy-aware coordination of machine scheduling and support device recharging in production systems
Electricity generation from renewable energy sources is crucial for achieving climate targets, including greenhouse gas neutrality. Germany has made significant progress in increasing renewable energy generation. However, feed-in management actions have led to losses of renewable electricity in the past years, primarily from wind energy. These actions aim to maintain grid stability but result in excess renewable energy that goes unused. The lost electricity could have powered a multitude of households and saved CO2 emissions. Moreover, feed-in management actions incurred compensation claims of around 807 million Euros in 2021. Wind-abundant regions like Schleswig-Holstein are particularly affected by these actions, resulting in substantial losses of renewable electricity production. Expanding the power grid infrastructure is a costly and time-consuming solution to avoid feed-in management actions. An alternative approach is to increase local electricity consumption during peak renewable generation periods, which can help balance electricity supply and demand and reduce feed-in management actions. The dissertation focuses on energy-aware manufacturing decision-making, exploring ways to counteract feed-in management actions by increasing local industrial consumption during renewable generation peaks. The research proposes to guide production management decisions, synchronizing a company's energy consumption profile with renewable energy availability for more environmentally friendly production and improved grid stability
Mathematical Methods and Operation Research in Logistics, Project Planning, and Scheduling
In the last decade, the Industrial Revolution 4.0 brought flexible supply chains and flexible design projects to the forefront. Nevertheless, the recent pandemic, the accompanying economic problems, and the resulting supply problems have further increased the role of logistics and supply chains. Therefore, planning and scheduling procedures that can respond flexibly to changed circumstances have become more valuable both in logistics and projects. There are already several competing criteria of project and logistic process planning and scheduling that need to be reconciled. At the same time, the COVID-19 pandemic has shown that even more emphasis needs to be placed on taking potential risks into account. Flexibility and resilience are emphasized in all decision-making processes, including the scheduling of logistic processes, activities, and projects
A new priority rule cloud scheduling technique that utilizes gaps to increase the efficiency of jobs distribution
In recent years, the concept of cloud computing has been gaining traction to provide dynamically increasing access to shared computing resources (software and hardware) via the internet. It’s no secret that cloud computing’s ability to supply mission-critical services has made job scheduling a hot subject in the industry right now. However, the efficient utilization of these cloud resources has been a challenge, often resulting in wastage or degraded service performance due to poor scheduling. To solve this issue, existing research has been focused on queue-based job scheduling techniques, where jobs are scheduled based on specific deadlines or job lengths. To overcome this challenge, numerous researchers have focused on improving existing Priority Rule (PR) cloud schedulers by developing dynamic scheduling algorithms, but they have fallen short of meeting user satisfaction, such as flowtime, makespan, and total tardiness. These are the limitations of the current implementation of existing Priority Rule (PR) schedulers, mainly caused by blocking made by jobs at the head of the queue. These limitations lead to the poor performance of cloud-based mobile applications and other cloud services. To address this issue, the main objective of this research is to improve the existing PR cloud schedulers by developing a new dynamic scheduling algorithm by manipulating the gaps in the cloud job schedule. In this thesis, first a Priority-Based Fair Scheduling (PBFS) algorithm has been introduced to schedule jobs so that jobs get access to the required resources at optimal times. Then, a backfilling strategy called Shortest Gap Priority-Based Fair Scheduling (SG-PBFS) is proposed that attempts to manipulate the gaps in the schedule of cloud jobs. Finally, the performance evaluation demonstrates that the proposed SG-PBFS algorithm outperforms SG-SJF, SG-LJF, SG-FCFS, SG-EDF, and SG-(MAX-MIN) in terms of flow time, makespan time, and total tardiness, which conclusively demonstrates its effectiveness. The experiment result shows that for 500 jobs, SG-PBFS flow time, makespan time, and tardiness time are 9%, 4%, and 7% less than PBFS gradually
Collaborative scheduling of machining-assembly in complex multiple parallel production lines environment considering kitting constraints
In multi-stage machining-assembly production, collaborative scheduling for multiple production lines can effectively improve the execution efficiency of production planning and increase the effective output of the production system. In this paper, a production scheduling mathematical model was constructed for the collaborative scheduling problem of machining-assembly multi-production lines with kitting constraints, with the optimization objectives of minimizing assembly completion time and tardiness time. For the scheduling model, the product assembly process is constrained by the machining sequence of the jobs on the machining lines. Only by collaborating on the production scheduling schemes of the machine line and the assembly line as a whole can the output efficiency of the product on the assembly line be improved. An improved hybrid multi-objective optimization algorithm named SMOEA/D is designed to solve this scheduling model. The algorithm uses adaptive parents’ selection and mutation rate strategies and integrates the Tabu search strategy for the search process in the solution space when the solution of the sub-problem has not been improved after specified search generations, to improve the local search ability and search accuracy of MOEA/D algorithm. To verify the performance of the SMOEA/D algorithm in solving machining-assembly collaborative scheduling problems in production systems with different resource configurations and scales, two sets of numerical experiments were designed, corresponding to situations where the number of operations on each production line is equal or unequal. The running results of the proposed algorithm were compared with three other well-known multi-objective algorithms. The comparison results indicate that the SMOEA/D algorithm is effective and superior for solving such problems
Modelling and Optimizing Supply Chain Integrated Production Scheduling Problems
Globalization and advanced information technologies (e.g., Internet of Things) have considerably impacted supply chains (SCs) by persistently forcing original equipment manufacturers (OEMs) to switch production strategies from make-to-stock (MTS) to make-to-order (MTO) to survive in competition. Generally, an OEM follows the MTS strategy for products with steady demand. In contrast, the MTO strategy exists under a pull system with irregular demand in which the received customer orders are scheduled and launched into production. In comparison to MTS, MTO has the primary challenges of ensuring timely delivery at the lowest possible cost, satisfying the demands of high customization and guaranteeing the accessibility of raw materials throughout the production process. These challenges are increasing substantially since industrial productions are becoming more flexible, diversified, and customized. Besides, independently making the production scheduling decisions from other stages of these SCs often find sub-optimal results, creating substantial challenges to fulfilling demands timely and cost-effectively. Since adequately managing these challenges asynchronously are difficult, constructing optimization models by integrating SC decisions, such as customer requirements, supply portfolio (supplier selection and order allocation), delivery batching decisions, and inventory portfolio (inventory replenishment, consumption, and availability), with shop floor scheduling under a deterministic and dynamic environment is essential to fulfilling customer expectations at the least possible cost. These optimization models are computationally intractable. Consequently, designing algorithms to schedule or reschedule promptly is also highly challenging for these time-sensitive, operationally integrated optimization models. Thus, this thesis focuses on modelling and optimizing SC-integrated production scheduling problems, named SC scheduling problems (SCSPs).
The objective of optimizing job shop scheduling problems (JSSPs) is to ensure that the requisite resources are accessible when required and that their utilization is maximally efficient. Although numerous algorithms have been devised, they can sometimes become computationally exorbitant and yield sub-optimal outcomes, rendering production systems inefficient. These could be due to a variety of causes, such as an imbalance in population quality over generations, recurrent generation and evaluation of identical schedules, and permitting an under-performing method to conduct the evolutionary process. Consequently, this study designs two methods, a sequential approach (Chapter 2) and a multi-method approach (Chapter 3), to address the aforementioned issues and to acquire competitive results in finding optimal or near-optimal solutions for JSSPs in a single objective setting. The devised algorithms for JSSPs optimize workflows for each job by accurate mapping between/among related resources, generating more optimal results than existing algorithms.
Production scheduling can not be accomplished precisely without considering supply and delivery decisions and customer requirements simultaneously. Thus, a few recent studies have operationally integrated SCs to accurately predict process insights for executing, monitoring, and controlling the planned production. However, these studies are limited to simple shop-floor configurations and can provide the least flexibility to address the MTO-based SC challenges. Thus, this study formulates a bi-objective optimization model that integrates the supply portfolio into a flexible job shop scheduling environment with a customer-imposed delivery window to cost-effectively meet customized and on-time delivery requirements (Chapter 4). Compared to the job shop that is limited to sequence flexibility only, the flexible job shop has been deemed advantageous due to its capacity to provide increased scheduling flexibility (both process and sequence flexibility). To optimize the model, the performance of the multi-objective particle swarm optimization algorithm has been enhanced, with the results providing decision-makers with an increased degree of flexibility, offering a larger number of Pareto solutions, more varied and consistent frontiers, and a reasonable time for MTO-based SCs.
Environmental sustainability is spotlighted for increasing environmental awareness and follow-up regulations. Consequently, the related factors strongly regulate the supply portfolio for sustainable development, which remained unexplored in the SCSP as those criteria are primarily qualitative (e.g., green production, green product design, corporate social responsibility, and waste disposal system). These absences may lead to an unacceptable supply portfolio. Thus, this study overcomes the problem by integrating VIKORSORT into the proposed solution methodology of the extended SCSP. In addition, forming delivery batches of heterogeneous customer orders is challenging, as one order can lead to another being delayed. Therefore, the previous optimization model is extended by integrating supply, manufacturing, and delivery batching decisions and concurrently optimizing them in response to heterogeneous customer requirements with time window constraints, considering both economic and environmental sustainability for the supply portfolio (Chapter 5). Since the proposed optimization model is an extension of the flexible job shop, it can be classified as a non-deterministic polynomial-time (NP)-hard problem, which cannot be solved by conventional optimization techniques, particularly in the case of larger instances. Therefore, a reinforcement learning-based hyper-heuristic (HH) has been designed, where four solution-updating heuristics are intelligently guided to deliver the best possible results compared to existing algorithms. The optimization model furnishes a set of comprehensive schedules that integrate the supply portfolio, production portfolio (work-center/machine assignment and customer orders sequencing), and batching decisions. This provides numerous meaningful managerial insights and operational flexibility prior to the execution phase.
Recently, SCs have been experiencing unprecedented and massive disruptions caused by an abrupt outbreak, resulting in difficulties for OEMs to recover from disruptive demand-supply equilibrium. Hence, this study proposes a multi-portfolio (supply, production, and inventory portfolios) approach for a proactive-reactive scheme, which concerns the SCSP with complex multi-level products, simultaneously including unpredictably dynamic supply, demand, and shop floor disruptions (Chapter 6). This study considers fabrication and assembly in a multi-level product structure. To effectively address this time-sensitive model based on real-time data, a Q-learning-based multi-operator differential evolution algorithm in a HH has been designed to address disruptive events and generate a timely rescheduling plan. The numerical results and analyses demonstrate the proposed model's capability to effectively address single and multiple disruptions, thus providing significant managerial insights and ensuring SC resilience
Technology and Management Applied in Construction Engineering Projects
This book focuses on fundamental and applied research on construction project management. It presents research papers and practice-oriented papers. The execution of construction projects is specific and particularly difficult because each implementation is a unique, complex, and dynamic process that consists of several or more subprocesses that are related to each other, in which various aspects of the investment process participate. Therefore, there is still a vital need to study, research, and conclude the engineering technology and management applied in construction projects. This book present unanimous research approach is a result of many years of studies, conducted by 35 well experienced authors. The common subject of research concerns the development of methods and tools for modeling multi-criteria processes in construction engineering
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