Synthesis, Electrochemistry and Solid-Solution Behaviour of Energy Storage Materials Based on Natural Minerals

Polyanionic compounds have been heavily investigated as possible electrode materials in lithium- and sodium-ion batteries. Chief among these is lithium iron phosphate (LiFePO4) which adopts the olivine structure and has a potential of 3.5 V vs. Li/Li+. Many aspects of ion transport, solid-solution behaviour and their relation to particle size in olivine systems are not entirely understood. Morphology, unit cell parameters, purity and electrochemical performance of prepared LiFePO4 powders were greatly affected by the synthetic conditions. Partially delithiated olivines were heated and studied by Mössbauer spectroscopy and solid-solution behaviour by electron delocalization was observed. The onset of this phenomenon was around 470-500 K in bulk material but in nanocrystalline powders, the onset of a solid solution was observed around 420 K. The isostructural manganese member of this family (LiMnPO4) was also prepared hydrothermally. Owing to the thermal instability of MnPO4, partially delithiated LiMnPO4 did not display any solid-solution behaviour. Phosphates based on the tavorite (LiFePO4OH) structure include LiVPO4F and LiFePO4(OH)1-xFx which may be prepared hydrothermally or by solid state routes. LiVPO4F is a high capacity (2 electrons/transition metal) electrode material and the structures of the fully reduced Li2VPO4F and fully oxidized VPO4F were ascertained. Owing to structural nuances, the potential of the iron tavorites are much lower than that of the olivines. The structure of Li2FePO4F was determined by a combined X-ray and neutron diffraction analysis. The electrochemical properties of very few phosphates based on sodium are known. A novel fluorophosphate, Na2FePO4F, was prepared by both solid state and hydrothermal methods. This material exhibited two two-phase plateau regions on cycling in a half cell versus sodium but displayed solid-solution behaviour when cycled versus lithium, where the average potential was 3.3 V. On successive cycling versus Li a decrease in the sodium content of the active material was observed, which implied an ion-exchange reaction occurred between the material and the lithium electrolyte. Studies of polyanionic materials as positive electrode materials in alkali metal-ion batteries show that some of these materials, namely those which contain iron, hold the most promise in replacing battery technologies currently available

Novel High Voltage Electrodes for Li-ion Batteries

An alternate family of “high” voltage (where the equilibrium voltage lies between 3.6 V and 4.2 V) polyanion cathode materials is reported in this thesis with the objective of improving specific energy density (Wh/kg) and developing a better understanding of polyanion electrochemistry. The electrochemical properties, synthesis and the structure of novel fluorosulfate materials crystallizing in the tavorite and the triplite type mineral structures are described. These materials display highest discharge voltages reported for any Fe2+/Fe3+ redox couple. LiFeSO4F was prepared in both the tavorite and the triplite polymorphs using inexpensive and scalable methods. Complete structural characterization was performed using X-ray and neutron based diffraction methods. A rapid synthesis of fluorosulfates can be achieved by using microwave heating. The local rapid heating created by the microwaves generates nanocrystalline LiFeSO4F tavorite with defects that induce significant microstrain. To date, this is unique to the microwave synthesis method. Phase transformation to the more stable triplite framework, facilitated by the lattice defects which include hydroxyl groups, is therefore easily triggered. The formation of nanocrystalline tavorite leads to nanocrystalline triplite, which greatly favors its electrochemical performance because of the inherently disordered nature of the triplite structure. Direct synthesis of the electrochemically active triplite type compound can be carried out either by extending the duration of the solvothermal reactions or by the partial substitution of Fe by Mn to produce LiFe1-xMnxSO4F. This study, overall, has led to a better understanding of the transformation of tavorite to the triplite phase. To examine Li and the Na ion conduction and their correlation with the electrochemical performance of 3-D, 2-D and 1-D ion conductors, atomistic scale simulations have been used to investigate tavorite type LiFeSO4F, NaFeSO4F, olivine type NaMPO4 (M= Fe, Mn, Fe0.5Mn0.5) and layered Na2FePO4F. These calculations predict high mobility of the Li-ion in the tavorite type LiFeSO4F but sluggish Na-ion transport in iso-structural NaFeSO4F. High mobility of the Na-ion is predicted for phosphate layered and olivine structures. Finally, the synthesis and structural details of NaMSO4F (M=Fe, Mn) and NH4MSO4F (M=Fe, Mn) are presented in the last chapter to show the structural diversity present in the fluorosulfate family