In situ synthesis of interlinked three-dimensional graphene foam/polyaniline nanorod supercapacitor

Three-dimensional (3-D) graphene foam/PANI nanorods were fabricated by hydrothermal treatment of graphene oxide (GO) solution and sequentially in-situ synthesis of PANI nanorods on the surface of graphene hydrogel. 3-D graphene foam was used as substrate for the growth of PANI nanorods and it increases the specific surface area as well as the double layer capacitance performance of the graphene foam/PANI nanorod composite. The length of the PANI nanorod is about 340 nm. PANI nanorods exhibited a short stick shape. These PANI nanorods agglomerate together and the growth orientation is anisotropic. The highest specific capacitance of 3-D graphene/PANI nanorod composite electrodes is 352 F g−1 at the scan rate of 10 mV s−1.Institute of Textiles and Clothin

Binder free three-dimensional sulphur/few-layer graphene foam cathode with enhanced high-rate capability for rechargeable lithium sulphur batteries.

A novel ultra-lightweight three-dimensional (3-D) cathode system for lithium sulphur (Li-S) batteries has been synthesised by loading sulphur on to an interconnected 3-D network of few-layered graphene (FLG) via a sulphur solution infiltration method. A free-standing FLG monolithic network foam was formed as a negative of a Ni metallic foam template by CVD followed by etching away of Ni. The FLG foam offers excellent electrical conductivity, an appropriate hierarchical pore structure for containing the electro-active sulphur and facilitates rapid electron/ion transport. This cathode system does not require any additional binding agents, conductive additives or a separate metallic current collector thus decreasing the weight of the cathode by typically ∼20-30 wt%. A Li-S battery with the sulphur-FLG foam cathode shows good electrochemical stability and high rate discharge capacity retention for up to 400 discharge/charge cycles at a high current density of 3200 mA g(-1). Even after 400 cycles the capacity decay is only ∼0.064% per cycle relative to the early (e.g. the 5th cycle) discharge capacity, while yielding an average columbic efficiency of ∼96.2%. Our results indicate the potential suitability of graphene foam for efficient, ultra-light and high-performance batteries.Kai Xi thanks the Cambridge Overseas Trust. P.R.K. acknowledges funding from the Cambridge Commonwealth Trust. S.H. acknowledges funding from ERC grant InsituNANO (no. 279342), EPSRC under grant GRAPHTED (project reference EP/K016636/1) and Grant EP/H047565/1. This research was partially supported by the EU FP7 Work Programme under grant GRAFOL (project reference 285275). XP and CD acknowledge funding from the ERC under grant number 259619 PHOTO EM.This is the accepted manuscript. The final version is available from RSC at http://pubs.rsc.org/en/Content/ArticleLanding/2014/NR/C4NR00326H#!divAbstract

Polyetherimide foams filled with low content of graphene nanoplatelets prepared by scCO2 dissolution

Polyetherimide (PEI) foams with graphene nanoplatelets (GnP) were prepared by supercritical carbon dioxide (scCO2) dissolution. Foam precursors were prepared by melt-mixing PEI with variable amounts of ultrasonicated GnP (0.1–2.0 wt %) and foamed by one-step scCO2 foaming. While the addition of GnP did not significantly modify the cellular structure of the foams, melt-mixing and foaming induced a better dispersion of GnP throughout the foams. There were minor changes in the degradation behaviour of the foams with adding GnP. Although the residue resulting from burning increased with augmenting the amount of GnP, foams showed a slight acceleration in their primary stages of degradation with increasing GnP content. A clear increasing trend was observed for the normalized storage modulus of the foams with incrementing density. The electrical conductivity of the foams significantly improved by approximately six orders of magnitude with only adding 1.5 wt % of GnP, related to an improved dispersion of GnP through a combination of ultrasonication, melt-mixing and one-step foaming, leading to the formation of a more effective GnP conductive network. As a result of their final combined properties, PEI-GnP foams could find use in applications such as electrostatic discharge (ESD) or electromagnetic interference (EMI) shieldingPostprint (published version

Effects of carbon nanotubes/graphene nanoplatelets hybrid systems on the structure and properties of polyetherimide-based foams

Foams based on polyetherimide (PEI) with carbon nanotubes (CNT) and PEI with graphene nanoplatelets (GnP) combined with CNT were prepared by water vapor induced phase separation. Prior to foaming, variable amounts of only CNT(0.1–2.0wt%) or a combination of GnP(0.0–2.0 wt %) and CNT (0.0–2.0 wt %) for a total amount of CNT-GnP of 2.0 wt %, were dispersed in a solvent using high power sonication, added to the PEI solution, and intensively mixed. While the addition of increasingly higher amounts of only CNT led to foams with more heterogeneous cellular structures, the incorporation of GnP resulted in foams with ¿ner and more homogeneous cellular structures. GnP in combination with CNT effectively enhanced the thermal stability of foams by delaying thermal decomposition and mechanically-reinforced PEI. The addition of 1.0 wt % GnP in combination with 1.0 wt % CNT resulted in foams with extremely high electrical conductivity, which was related to the formation of an optimum conductive network by physical contact between GnP layers and CNT, enabling their use in electrostatic discharge (ESD) and electromagnetic interference (EMI) shielding applications. The experimental electrical conductivity values of foams containing only CNT ¿tted well to a percolative conduction model, with a percolation threshold of 0.06 vol % (0.1 wt %) CNTPostprint (published version

Formation and Stability of Cellular Carbon Foam Structures:An {\em Ab Initio} Study

We use ab initio density functional calculations to study the formation and structural as well as thermal stability of cellular foam-like carbon nanostructures. These systems with a mixed $sp^2/sp^3$ bonding character may be viewed as bundles of carbon nanotubes fused to a rigid contiguous 3D honeycomb structure that can be compressed more easily by reducing the symmetry of the honeycombs. The foam may accommodate the same type of defects as graphene, and its surface may be be stabilized by terminating caps. We postulate that the foam may form under non-equilibrium conditions near grain boundaries of a carbon-saturated metal surface

Layer-by-Layer Assembly of Efficient Flame Retardant Coatings Based On High Aspect Ratio Graphene Oxide and Chitosan Capable of Preventing Ignition of PU Foam

The layer-by-layer (LbL) technique is adopted for the construction of multilayers encompassing chitosan and graphene oxide (GO) platelets capable of improving the flame retardant properties open cell PU foams. The LbL assembly follows a linear growth regime as evaluated by infrared spectroscopy and yields a multilayer structure where GO platelets are embedded within a chitosan continuous matrix. 3 and 6 bi-layers (BL) can efficiently coat the complex 3D structure of the foam and substantially improve its flame retardant properties. 3BL only add 10% to the original mass and can suppress the melt dripping during flammability and reduce both the peak of heat release rate by 54% and the total smoke released by 59% in forced combustion tests. Unprecedented among other LbL assemblies employed for FR purposes, the deposition 6BL is capable of slowing down the release of combustible volatile to the limits of non-ignitability thus preventing ignition in half of the specimens during cone calorimetry tests. This has been ascribed to the formation of a protective coating where the thermally stable char produced by chitosan serves as a continuous matrix embedding GO platelets, which control volatile release while mechanically sustaining the PU foam structure

A flexible and highly sensitive pressure sensor based on a PDMS foam coated with graphene nanoplatelets

The demand for high performance multifunctional wearable devices is more and more pushing towards the development of novel low-cost, soft and flexible sensors with high sensitivity. In the present work, we describe the fabrication process and the properties of new polydimethylsiloxane (PDMS) foams loaded with multilayer graphene nanoplatelets (MLGs) for application as high sensitive piezoresistive pressure sensors. The effective DC conductivity of the produced foams is measured as a function of MLG loading. The piezoresistive response of the MLG-PDMS foam-based sensor at different strain rates is assessed through quasi-static pressure tests. The results of the experimental investigations demonstrated that sensor loaded with 0.96 wt.% of MLGs is characterized by a highly repeatable pressure-dependent conductance after a few stabilization cycles and it is suitable for detecting compressive stresses as low as 10 kPa, with a sensitivity of 0.23 kPa−1, corresponding to an applied pressure of 70 kPa. Moreover, it is estimated that the sensor is able to detect pressure variations of ~1 Pa. Therefore, the new graphene-PDMS composite foam is a lightweight cost-effective material, suitable for sensing applications in the subtle or low and medium pressure ranges

Effects of graphene nanoplatelets and cellular structure on the thermal conductivity of polysulfone nanocomposite foams

Polysulfone (PSU) foams containing 0–10 wt% graphene nanoplatelets (GnP) were prepared using two foaming methods. Alongside the analysis of the cellular structure, their thermal conductivity was measured and analyzed. The results showed that the presence of GnP can a ect the cellular structure of the foams prepared by both water vapor induced phase separation (WVIPS) and supercritical CO2 (scCO2) dissolution; however, the impact is greater in the case of foams prepared by WVIPS. In terms of thermal conductivity, the analysis showed an increasing trend by incrementing the amount of GnP and increasing relative density, with the tortuosity of the cellular structure, dependent on the used foaming method, relative density, and amount of GnP, playing a key role in the final value of thermal conductivity. The combination of all these factors showed the possibility of preparing PSU-GnP foams with enhanced thermal conductivity at lower GnP amount by carefully controlling the cellular structure and relative density, opening up their use in lightweight heat dissipatorsPostprint (published version