Development of a Key Performance Indicator Based Method for the Evaluation of Scan Strategies

Abstract

In the Laser powder bed fusion of metal, the laser beam melts and fuse the powder material to produce the part layer by layer. The scan strategy, which defines the pattern in which the laser moves on the powder bed, affects the mechanical properties, residual stress and quality of the parts. There are many scanning strategies and it is difficult to select the appropriate scanning strategy based on the required quality of the parts. In this thesis, key performance indicators related to scanning strategy are developed, based upon the literature, which can influence the quality of the parts like high density and low surface roughness. The developed KPI is used to evaluate the scanning strategy of printed parts and their results on surface roughness and density. The developed KPIs are integrated into custom software to collect the data for evaluation of scanning strategy. The correlation analysis is also performed to understand the relation between developed KPI and quality of the parts (surface roughness and density). The results shows that developed method can be used for evaluation of the scanning strategy but it needs to be further improved to get more accurate results