Optimization control design and simulation of furnace-fired boiler exit pressure: leveraging disruptive technology

Abstract

The efficient operation of furnace-fired drum boilers is critically dependent on the precise control of downstream exit pressure, especially in the presence of stochastic heat fluctuations. This paper presents a stochastic control approach for regulating the downstream exit pressure in a furnace-fired boiler subject to random heat fluctuations. A stochastic model of the boiler dynamics is developed, incorporating heat transfer and combustion uncertainties. By leveraging disruptive technology, such as the model predictive control (MPC), strategies were designed to optimize the downstream exit pressure in real-time, and minimizing deviations from the set point. Simulation studies demonstrated the effectiveness of the proposed approach in maintaining a stable exit pressure despite random heat fluctuations. Results show significant improvements in boiler performance and efficiency compared to traditional proportional integral derivative (PID) control. The proposed stochastic control strategy offers a promising solution for reliable and efficient operation of furnace-fired boilers under uncertain conditions