Nanophotonic thermal
emitters with large photonic density of states
(PDOS) have the potential to significantly enhance the efficiency
of radiative cooling and waste heat recovery. Because of their nearly
infinite PDOS, refractory hyperbolic materials make a promising material
platform for thermal emitters. However, it is challenging to achieve
a prominent PDOS in existing refractory hyperbolic materials, especially
in a broad bandwidth. Here, we demonstrate macroscopically aligned
carbon nanotubes as an excellent refractory material platform for
hyperbolic nanophotonic devices. Aligned carbon nanotubes are thermally
stable up to 1600 °C and exhibit extreme anisotropy: metallic
in one direction and insulating in the other two directions. Such
extreme anisotropy results in an exceptionally large PDOS over a broadband
spectrum range (longer than 4.3 μm) in the mid-infrared, manifesting
as strong resonances in deeply subwavelength-sized cavities. We demonstrate
polarized, spectrally selective, thermal emission from aligned carbon
nanotube films and indefinite cavities of volume as small as ∼λ3/700 operating at 700 °C. These experiments suggest that
aligned carbon nanotubes enhance PDOS and hence also thermal photon
density by over 2 orders of magnitude, making them a promising refractory
nanophotonics platform