Rhamnolipids (RLs) are a desirable class of biosurfactants
originating
from Pseudomonas aeruginosa. Rhamnosyltransferase
1 chain A (RhlA) catalyzes the formation of β-3-(3-hydroxyalkanoyloxy)alkanoic
acids (HAAs) to constitute the RL lipid moiety, and the molecular
structure of this moiety exerts major impacts on the physiochemical
and biological properties of corresponding RLs. However, the catalytic
mechanism and sequence-structure–function relationship of RhlA
remain elusive. Here, we report the X-ray crystal structure of P. aeruginosa RhlA with an α/β-hydrolase fold
and a canonical nucleophile/histidine/acidic catalytic triad. Unexpectedly,
free 3-hydroxy fatty acids within a secondary ligand-binding pocket
were observed in the crystal of RhlA, which is traditionally considered
an acyltransferase that acts only on acyl carrier protein (ACP)-bound
substrates. In vitro isotopic labeling, enzyme kinetics experiments,
and QM/MM simulations confirmed that free β-hydroxy fatty acids
are a reaction intermediate during HAA synthesis. Moreover, first-shell
residue mutations that targeted different ligand-binding pockets resulted
in distinct modulation patterns for the two acyl chain lengths of
HAAs. In conclusion, the revealed biosynthetic mechanism may guide
future engineering for the biosynthesis of designer RLs