Every year, up to 3 billion tons of non-renewable natural aggregates are demanded by
the construction sector and approximately 623 million tons of waste (mining and quarrying) was
produced in 2018. Global efforts have been made to reduce the number of virgin aggregates used
for construction and infrastructure sectors. According to the revised waste framework directive in
Europe, recycling at least 70% of construction and demolition waste materials by 2020 was obligatory
for all member states. Nonetheless, quarries must work at full capacity to keep up with the demands,
which has made quarry/mining waste management an important aspect during the past decades.
Amongst the various recycling methods, quarry waste can be included in cement mortar mixtures.
Thus, the current research focuses on producing cement mortars by partially substituting natural
sand with the waste silt obtained from the limestone aggregate production in S.A.P.A.B.A. s.r.l. (Italy).
A Design of Experiments (DOE) method is proposed to define the optimum mix design, aiming to
include waste silt in cement mortar mixtures without affecting the final performance. Three cement
mortar beams were produced and tested for each of the 49 randomized mixtures defined by the DOE
method. The obtained results validate the design approach and suggest the possibility of substituting
up to 20% of natural sand with waste silt in cement mortar mixtures
