Sintering, as a thermal process at elevated temperature below the melting
point, is widely used to bond contacting particles into engineering products
such as ceramics, metals, polymers, and cemented carbides. Modelling and
simulation as important complement to experiments are essential for
understanding the sintering mechanisms and for the optimization and design of
sintering process. We share in this article a state-to-the-art review on the
major methods and models for the simulation of sintering process at various
length scales. It starts with molecular dynamics simulations deciphering
atomistic diffusion process, and then moves to microstructure-level approaches
such as discrete element method, Monte--Carlo method, and phase-field models,
which can reveal subtle mechanisms like grain coalescence, grain rotation,
densification, grain coarsening, etc. Phenomenological/empirical models on the
macroscopic scales for estimating densification, porosity and average grain
size are also summarized. The features, merits, drawbacks, and applicability of
these models and simulation technologies are expounded. In particular, the
latest progress on the modelling and simulation of selective and direct-metal
laser sintering based additive manufacturing is also reviewed. Finally, a
summary and concluding remarks on the challenges and opportunities are given
for the modelling and simulations of sintering process.Comment: 45 pages, 38 figure
