Impact of crystallinity of poly(lactide) on helium and oxygen barrier properties

The helium and oxygen gas barrier properties of poly(lactide) were investigated as a function of stereochemistry and crystallinity degree. Poly(l-lactide) and poly(d,l-lactide) films were obtained by extrusion and thermally cold crystallized in either α′- or α-crystalline form with increasing crystallinity degree. Annealing of the films at low temperatures yielded to α′-crystals as well as the creation of a rigid amorphous fraction in the amorphous phase. Unexpectedly, the quantity of the rigid amorphous fraction was highest in poly(l-lactide) crystallized under α′-form. Unexpectedly, the gas permeability increased with increasing quantity of α′-crystals in poly(l-lactide) and remained constant with increasing quantity of α′-crystals in poly(d,l-lactide). A gain in gas barrier properties was obtained upon crystallization at higher temperatures yielding α-crystals. The analysis of the oxygen transport parameters, in particular the diffusion and the solubility coefficient showed that the diffusion was accelerated upon crystallization, while the solubility coefficient decreased in an expected manner which led to conclude that it remained constant in the amorphous phase. The acceleration of the diffusion seems to be correlated to the occurrence of the rigid amorphous fraction, which holds larger free volume. To conclude, for optimization of poly(lactide) gas barrier properties by focussing on the decrease of the diffusion coefficient it can be suggested to work with poly(d,l-lactide) and to aim a crystallization in α-form avoiding the formation of a rigid amorphous fraction

Impact of crystallinity of poly(lactide) on helium and oxygen barrier properties

The helium and oxygen gas barrier properties of poly(lactide) were investigated as a function of stereochemistry and crystallinity degree. Poly(l-lactide) and poly(d,l-lactide) films were obtained by extrusion and thermally cold crystallized in either α′- or α-crystalline form with increasing crystallinity degree. Annealing of the films at low temperatures yielded to α′-crystals as well as the creation of a rigid amorphous fraction in the amorphous phase. Unexpectedly, the quantity of the rigid amorphous fraction was highest in poly(l-lactide) crystallized under α′-form. Unexpectedly, the gas permeability increased with increasing quantity of α′-crystals in poly(l-lactide) and remained constant with increasing quantity of α′-crystals in poly(d,l-lactide). A gain in gas barrier properties was obtained upon crystallization at higher temperatures yielding α-crystals. The analysis of the oxygen transport parameters, in particular the diffusion and the solubility coefficient showed that the diffusion was accelerated upon crystallization, while the solubility coefficient decreased in an expected manner which led to conclude that it remained constant in the amorphous phase. The acceleration of the diffusion seems to be correlated to the occurrence of the rigid amorphous fraction, which holds larger free volume. To conclude, for optimization of poly(lactide) gas barrier properties by focussing on the decrease of the diffusion coefficient it can be suggested to work with poly(d,l-lactide) and to aim a crystallization in α-form avoiding the formation of a rigid amorphous fraction

Effect of crystallization on barrier properties of formulated polylactide

Polylactide (PLA), a biodegradable polymer obtained from biomass, was formulated with a nucleating agent, talc, and a plasticizer, acetyl tributyl citrate, and cold crystallized in α and α′ form. The barrier properties of crystallized PLA were investigated as a function of the formulation and the crystalline form, thanks to three molecules with increasing polymer interactions, i.e. helium, oxygen and ethyl acetate (EA). Contrary to expectation, the oxygen diffusion coefficient in neat and formulated PLA did not decrease with crystallization. Even an increase of the diffusion coefficient was noticed for the most interacting probe, EA, in formulated PLA. Conditioning of neat and formulated PLA in an atmosphere containing EA vapour caused a modification of the material structure by plasticization and induced crystallization even at small EA activities. The plasticizing effect caused the glass transition temperature Tg to shift to below ambient temperature. In the case of neat PLA induced crystallization in solely the α form was obtained, and in the case of formulated PLA a blend of α and α′ forms was observed. Copyright © 2011 Society of Chemical Industr

Effect of crystallization on barrier properties of formulated polylactide

Polylactide (PLA), a biodegradable polymer obtained from biomass, was formulated with a nucleating agent, talc, and a plasticizer, acetyl tributyl citrate, and cold crystallized in α and α′ form. The barrier properties of crystallized PLA were investigated as a function of the formulation and the crystalline form, thanks to three molecules with increasing polymer interactions, i.e. helium, oxygen and ethyl acetate (EA). Contrary to expectation, the oxygen diffusion coefficient in neat and formulated PLA did not decrease with crystallization. Even an increase of the diffusion coefficient was noticed for the most interacting probe, EA, in formulated PLA. Conditioning of neat and formulated PLA in an atmosphere containing EA vapour caused a modification of the material structure by plasticization and induced crystallization even at small EA activities. The plasticizing effect caused the glass transition temperature Tg to shift to below ambient temperature. In the case of neat PLA induced crystallization in solely the α form was obtained, and in the case of formulated PLA a blend of α and α′ forms was observed. Copyright © 2011 Society of Chemical Industr

Solubility factors as screening tools of biodegradable toughening agents of polylactide

Changes in the thermomechanical properties of polylactide (PLA) plasticized by two biodegradable and biobased molecules, Polysorb ID37 (PID37) and squalene, were compared to formulations with petroleum-based plasticizers, namely, acetyl tributyl citrate, poly(ethylene glycol) 400, and dioctyl adipate (DOA). The solubility parameters of the additives were calculated and were related to the plasticization behaviors. PID37 proved to be miscible with PLA because of its polar functions and short alkyl groups. It decreased the PLA glass-transition temperature (Tg) and increased in ductility when Tg approached room temperature. Squalene had a low miscibility because of the absence of polar groups. Tg was not depressed. Ductility improvements were nevertheless reached because the immiscible inclusions efficiently induced crazing by the distribution of stress concentration points all over the material; this delayed failure. The maximum elongations at break were 60% for squalene, 400% for DOA, and 500% for PID37. The solubility factors were, thus, an efficient prediction tool for the plasticizing behavio

Barrier properties of poly(lactic acid) and its morphological changes induced by aroma compound sorption

The barrier properties of poly(lactic acid) (PLA) play a key role in food packaging applications. For their optimization, the influence of crystallinity on the barrier properties of PLA and the interaction of PLA with the aroma compound ethyl acetate were investigated. PLA film samples with various crystallinities were fabricated by flat die extrusion and thermocompression and compared to PLA Biophan (TM). The degree of crystallinity had no effect on the oxygen permeability. However, an increase of crystallinity caused a decrease in ethyl acetate sorption. The sorption isotherm of ethyl acetate obtained using microgravimetry showed a steep increase with increasing aroma activity, a form which is consistent with a plasticization effect. This behaviour was verified using differential scanning calorimetry and dynamic mechanical analysis. Sorption caused a marked decrease in the glass transition temperature well below room temperature to approximately 0 degrees C. Furthermore, PLA underwent a solvent-induced crystallization when equilibrated in ethyl acetate atmosphere at an activity of 0.5. The results obtained show the importance of considering possible interactions between polymer and foodstuff during the optimization step of polymeric materials for food packaging applications

Analysis of the Structure-Properties Relationships of Different Multiphase Systems Based on Plasticized Poly(Lactic Acid)

Poly(lactic acid) is one of the most promising biobased and biodegradable polymers for food packaging, an application which requires good mechanical and barrier properties. In order to improve the mechanical properties, in particular the flexibility, PLA plasticization is required. However, plasticization induces generally a decrease in the barrier properties. Acetyl tributyl citrate (ATBC) and poly(ethylene glycol) 300 (PEG), highly recommended as plasticizers for PLA, were added up to 17 wt% in P(D,L)LA. In the case of PEG, a phase separation was observed for plasticizer contents higher than 5 wt%. Contrary to PEG, the Tg decrease due to ATBC addition, modelled with Fox’s law, and the absence of phase separation, up to 17 wt% of plasticizer, confirm the miscibility of PLA and ATBC. Contents equal or higher than 13 wt% of ATBC yielded a substantial improvement of the elongation at break, becoming higher than 300%. The effect of PLA plasticization on the barrier properties was assessed by different molecules, with increasing interaction with the formulated material, such as helium, an inert gas, and oxygen and water vapour. In comparison to the neat sample, barrier properties against helium were maintained when PLA was plasticized with up to 17 wt% of ATBC. The oxygen permeability coefficient and the water vapour transmission rate doubled for mixtures with 17 wt% ATBC in PLA, but increased five-fold in the PEG plasticized samples. This result is most likely caused by increased solubility of oxygen and water in the PEG phase due to their mutual miscibility. To conclude, ATBC increases efficiently the elongation at break of PLA while maintaining the permeability coefficient of helium and keeping the barrier properties against oxygen and water vapour in the same order of magnitude

Industrial vegetable oil by-products increase the ductility of polylactide

The use of industrial by-products of the vegetable oil industry as ductility increasing additives of polylactide (PLA) was investigated. Vegetable oil deodorization condensates were melt-blended by twin-screw extrusion up to a max- imum inclusion quantity of 20 wt% without preliminary purification. Sample films were obtained by single screw cast extrusion. Compounded PLA films featured largely improved ductility in tensile testing with an elongation at break up to 180%. The glass transition temperature remained higher than room temperature. The native mixture of molecules, which composed the deodorization condensates, had superior performance compared to a synthetic mixture of main compounds. The investigation of the correlation between composition of the additives and the ductility of the PLA blends by Principal Component Analysis showed synergy in property improvement between fatty acids having a melting point below and beyond the room temperature. Furthermore, a compatibilizing effect of molecules present in the native mixture was evi- denced. Oil deodorization condensates, which are a price competitive by-product of the vegetable oil industry, are therefore a very promising biobased and biodegradable additive for improving the ductility of PLA

Physical aging and its effect on mechanical properties of toughened PLA films

Physical aging plays an important role in determining the long terms performance of polymers, especially PLA, whose Tg is close to ambient temperature. Considering long term performances, PLA/PHBV/PODC blends are the most promising materials for the toughening of PLA. Indeed, for these blends significant improvement in the strain at break was observed, along with a limited depression of the Young modulus and the stress at yield in comparison to neat PLA, as well as animproved thermal stability

Palm oil deodorizer distillate as toughening agent in polylactide packaging films

A used-as-shipped biobased and biodegradable by-product of the palm oil refining increases polylactide (PLA) elongation at break up to 130% and allows film blowing without further additives. PLA blends are biodegradable and comply with legal norms of food contact materials. Polylactide (PLA) is the most used biodegradable and biobased food packaging polymer for rigid containers and films. However, its low ductility is a hurdle for increasing its applications in flexible food packaging. A solution is the use of additives. Palm oil deodorizer distillate (PODC) is revealed to be an excellent additive promoting PLA ductility. PODC is a by-product of vegetable oil refining, which is available in stable quality and in sufficient amounts. Amorphous PLA/PODC blends had an elongation at break of around 130% and that of semi-crystalline blends was still around 55% compared to the initial 5% of neat PLA. At the same time the PLA rigidity and high glass transition temperatures were kept. PODC was also a very efficient processing aid, allowing for film blow extrusion. The blends were stable in properties during six months without exudation. They complied with legal norms of Food Contact Materials (EU 10/2011) and induced no sensorial alteration of packed food. Therefore PODC is a very interesting alternative to common plasticizers for the production of flexible PLA packaging films