Service Life and Life-Cycle Assessment of Reinforced Concrete with Fly ash and Limestone Calcined Clay Cement

Environmental impact due to the emission of carbon dioxide during concrete production can be taken care by reducing the clinker content in the cement. The clinker content can be reduced by replacing it with fly ash and limestone calcined clay. Such systems can have a potential to exhibit enhanced durability/service life when exposed to chloride and carbon dioxide. However, estimating probabilistic service life of concretes with such alternative binder systems is difficult due to the lack of quantitative estimates of the input parameters such as chloride diffusion coefficient (DCl), ageing coefficient (m), carbonation coefficient (KCO2), and chloride threshold (Clth). This paper presents the experimentally observed estimates of these parameters for the following systems: (i) 100% OPC, (ii) 70% OPC + 30% fly ash, and (iii) limestone calcined clay cement (LC3) – known as OPC, PFA, and LC3 concretes, respectively, herein. A total of three concrete mixes were designed. Also, based on these input parameters, the probabilistic service life estimates of a bridge pier and a girder made of these three concretes and exposed to chlorides and carbon dioxide are presented. For chloride ingress study, Fick’s 2nd Law of diffusion and Clth have been used. For carbonation study, a recently developed model for estimating carbonation depth (using mixture proportion) have been used. Then, the life‑cycle assessment (LCA) of these three concrete systems in terms of the CO2 emissions per unit of concrete per year of estimated service life is presented - for both chloride and carbonation induced corrosion. In chloride laden environments, the service life of the bridge pier and girder systems could be enhanced by about 10 times by using fly ash or LC3 concretes – for similar strength grade concretes. Also, the average annual CO2 emissions (during the expected service life) of PFA and LC3 concretes could be about 3 and 7 times, respectively, lower than that of OPC concretes of similar strength grade. In case of carbonation-induced corrosion, the limited experimental data indicate that the PFA and LC3 concretes could exhibit a lower service life and higher average annual CO2 emissions (during the expected service life) than OPC concretes

Sustainable materials for 3D concrete printing

This paper explores the sustainability aspects of binders used in concrete 3D concrete printing. Firstly, a prospective approach to conduct sustainability-assessment based on the life cycle of 3D printed structures is presented, which also highlights the importance of considering the functional requirements of the mixes used for 3D printing. The potential of the material production phase is emphasized to enhance the sustainability potential of 3DCP by reducing the embodied impacts. The literature on the different binder systems used for producing 3D printable mixtures is reviewed. This review includes binders based on portland cement and supplementary cementing materials (SCMs) such as fly ash, silica-fume and slag. Also, alternative binders such as geopolymer, calcium sulfo-aluminate cement (CSA), limestone calcined clay cement (LC3) and reactive magnesium oxide systems are explored. Finally, sustainability assessment by quantifying the environmental impacts in terms of energy consumed and CO2 emissions of mixtures is illustrated with different binder systems. This paper underlines the effect of using SCMs and alternative binder systems for improving the sustainability of 3D printed structures.Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.Materials and Environmen