Vacuum Oxy-nitro carburizing of tool steels: structure and mechanical reliability

5-18AISI H10, H11, H21, and D2 have been vacuum oxy-nitrocarburizing at 570 °C in cycling gas flow manner. Metastable diagram calculations belonging to Fe-N-C and Fe-N-C-X systems (X = Cr, Mo, W), have been performed by using “phase diagram” module of FactSageto predict the steels’ phase compositions. The reactive diffusion of both N and C into the tempered martensite has been discussed on the base of different chemical composition, size, and distribution of phases in the microstructure. The compound layers consisted mainly of not pre-saturated and poreless ε-carbonitride and magnetite (Fe3O4). In D2 steel, nitrogen diffusion caused a complete transformation of the primary carbides in 50 μm depths from the surface affecting the growth of grain boundary carbides. In contrast to the sharp compound/diffusion layer interface of H10, H11, and D2 steels, in H21 carbon and nitrogen were deeply absorbed in the diffusion layer while chromium strongly increased underneath the surface. The vacuum process enhanced the hardness and decreased the friction coefficients down to 0.13-0.15 at 100 N normal load for all samples. Since the compound layer thickness was relatively small for all tool steels, the phase composition and structure of the diffusion layers were found to be crucial for the scratch wear performance

Vacuum Oxy-nitro carburizing of tool steels: structure and mechanical reliability

AISI H10, H11, H21, and D2 have been vacuum oxy-nitrocarburizing at 570 °C in cycling gas flow manner. Metastable diagram calculations belonging to Fe-N-C and Fe-N-C-X systems (X = Cr, Mo, W), have been performed by using “phase diagram” module of FactSageto predict the steels’ phase compositions. The reactive diffusion of both N and C into the tempered martensite has been discussed on the base of different chemical composition, size, and distribution of phases in the microstructure. The compound layers consisted mainly of not pre-saturated and poreless ε-carbonitride and magnetite (Fe3O4). In D2 steel, nitrogen diffusion caused a complete transformation of the primary carbides in 50 μm depths from the surface affecting the growth of grain boundary carbides. In contrast to the sharp compound/diffusion layer interface of H10, H11, and D2 steels, in H21 carbon and nitrogen were deeply absorbed in the diffusion layer while chromium strongly increased underneath the surface. The vacuum process enhanced the hardness and decreased the friction coefficients down to 0.13-0.15 at 100 N normal load for all samples. Since the compound layer thickness was relatively small for all tool steels, the phase composition and structure of the diffusion layers were found to be crucial for the scratch wear performance

Investigation of carbon-based coatings on austenitic stainless steel for bipolar plates in proton exchange membrane fuel cells, produced by cathodic arc deposition

Stainless steel bipolar plates are a possible replacement for graphite and composite bipolar plates in fuel cells. However, due to a native oxide layer they exhibit a high interfacial contact resistance (ICR) which lowers the performance. Conductive coatings like gold are a possible solution because they can reduce the contact resistance of metallic bipolar plates. We investigate the pulsed cathodic arc technique for deposition of carbon-based thin films on austenitic stainless steel 316L as cost-efficient alternative. Different types of coatings were prepared by varying the layer structure and processing parameters. Potentiodynamic polarization tests and ICR measurements were conducted to evaluate the performance of the films as conductive and corrosion resistant coatings. It was found that the corrosion resistance of coated austenitic steel samples is improved by both coatings and that measured ICR-values are well below the DOE 2020 target of 10 mΩ/cm2

Investigation of carbon-based coatings on austenitic stainless steel for bipolar plates in proton exchange membrane fuel cells, produced by cathodic arc deposition

Stainless steel bipolar plates are a possible replacement for graphite and composite bipolar plates in fuel cells. However, due to a native oxide layer they exhibit a high interfacial contact resistance (ICR) which lowers the performance. Conductive coatings like gold are a possible solution because they can reduce the contact resistance of metallic bipolar plates. We investigate the pulsed cathodic arc technique for deposition of carbon-based thin films on austenitic stainless steel 316L as cost-efficient alternative. Different types of coatings were prepared by varying the layer structure and processing parameters. Potentiodynamic polarization tests and ICR measurements were conducted to evaluate the performance of the films as conductive and corrosion resistant coatings. It was found that the corrosion resistance of coated austenitic steel samples is improved by both coatings and that measured ICR-values are well below the DOE 2020 target of 10 mΩ/cm2

Vacuum oxy-nitro carburizing of tool steels: Structure and mechanical reliability

AISI H10, H11, H21, and D2 have been vacuum oxy-nitrocarburizing at 570 °C in cycling gas flow manner. Metastable diagram calculations belonging to Fe-N-C and Fe-N-C-X systems (X = Cr, Mo, W), have been performed by using “phase diagram” module of FactSageto predict the steels’ phase compositions. The reactive diffusion of both N and C into the tempered martensite has been discussed on the base of different chemical composition, size, and distribution of phases in the microstructure. The compound layers consisted mainly of not pre-saturated and poreless ε-carbonitride and magnetite (Fe3O4). In D2 steel, nitrogen diffusion caused a complete transformation of the primary carbides in 50 μm depths from the surface affecting the growth of grain boundary carbides. In contrast to the sharp compound/diffusion layer interface of H10, H11, and D2 steels, in H21 carbon and nitrogen were deeply absorbed in the diffusion layer while chromium strongly increased underneath the surface. The vacuum process enhanced the hardness and decreased the friction coefficients down to 0.13-0.15 at 100 N normal load for all samples. Since the compound layer thickness was relatively small for all tool steels, the phase composition and structure of the diffusion layers were found to be crucial for the scratch wear performance

Tool optimization for dry forming applications - optimized surface preparation of ta-C

Within this work, the development of roughness during vacuum arc deposition of ta-C thin films was investigated. By means of topography measurements of the plasma etching processes, adhesion layer- and ta-C deposition were investigated. These investigations were made for two materials tool steel 1.2379 and a stainless steel 1.4301 as well as different probe roughness. Material dependent differences in the ablation depth during the metal-ion-sputtering process are investigated. Furthermore the roughness of the samples after the deposition of a chromium adhesion layer is analyzed. From these investigations conclusions concerning an optimized probe roughness prior to the deposition can be made. Additionally the thin film preparation process and the pretreatment processes can be tuned for improved tribological coatings