Flexible operation of coal fired power plant integrated with post combustion CO2 capture using model predictive control

The growing demand for CO2 capture from coal-fired power plant (CFPP) has increased the need to improve the dynamic operability of the integrated power generation-CO2 capture plant. Nevertheless, high-level operation of the entire system is difficult to achieve due to the strong interactions between the CFPP and post combustion CO2 capture (PCC) unit. In addition, the control tasks of power generation and CO2 removal are in conflict, since the operation of both processes requires consuming large amount of steam. For these reasons, this paper develops a model for the integrated CFPP-PCC process and analyzes the dynamic relationships for the key variables within the integrated system. Based on the investigation, a centralized model predictive controller is developed to unify the power generation and PCC processes together, involving the key variables of the two systems and the interactions between them. Three operating modes are then studied for the predictive control system with different focuses on the overall system operation; power generation demand tracking and satisfying the CO2 capture requirement. The predictive controller can achieve a flexible operation of the integrated CFPP- PCC system and fully exert its functions in power generation and CO2 reduction

Energy and exergy analysis of chemical looping combustion technology and comparison with pre-combustion and oxy-fuel combustion technologies for CO2 capture

Carbon dioxide (CO2) emitted from conventional coal-based power plants is a growing concern for the environment. Chemical looping combustion (CLC), pre-combustion and oxy-fuel combustion are promising CO2 capture technologies which allow clean electricity generation from coal in an integrated gasification combined cycle (IGCC) power plant. This work compares the characteristics of the above three capture technologies to those of a conventional IGCC plant without CO2 capture. CLC technology is also investigated for two different process configurations—(i) an integrated gasification combined cycle coupled with chemical looping combustion (IGCC–CLC), and (ii) coal direct chemical looping combustion (CDCLC)—using exergy analysis to exploit the complete potential of CLC. Power output, net electrical efficiency and CO2 capture efficiency are the key parameters investigated for the assessment. Flowsheet models of five different types of IGCC power plants, (four with and one without CO2 capture), were developed in the Aspen plus simulation package. The results indicate that with respect to conventional IGCC power plant, IGCC–CLC exhibited an energy penalty of 4.5%, compared with 7.1% and 9.1% for pre-combustion and oxy-fuel combustion technologies, respectively. IGCC–CLC and oxy-fuel combustion technologies achieved an overall CO2 capture rate of ∼100% whereas pre-combustion technology could capture ∼94.8%. Modification of IGCC–CLC into CDCLC tends to increase the net electrical efficiency by 4.7% while maintaining 100% CO2 capture rate. A detailed exergy analysis performed on the two CLC process configurations (IGCC–CLC and CDCLC) and conventional IGCC process demonstrates that CLC technology can be thermodynamically as efficient as a conventional IGCC process

A systematic investigation of the performance of copper-, cobalt-, iron-, manganese-, and nickel-based oxygen carriers for chemical looping combustion technology through simulation studies

The Integrated Gasification Combined Cycle coupled with chemical looping combustion (IGCC-CLC) is one of the most promising technologies that allow generation of cleaner energy from coal by capturing carbon dioxide (CO2). It is essential to compare and evaluate the performances of various oxygen carriers (OC), used in the CLC system; these are crucial for the success of IGCC-CLC technology. Research on OCs has hitherto been restricted to small laboratory and pilot scale experiments. It is therefore necessary to examine the performance of OCs in large-scale systems with more extensive analysis. This study compares the performance of five different OCs – copper, cobalt, iron, manganese and nickel oxides – for large-scale (350–400 MW) IGCC-CLC processes through simulation studies. Further, the effect of three different process configurations: (i) water-cooling, (ii) air-cooling and (iii) air-cooling along with air separation unit (ASU) integration of the CLC air reactor, on the power output of IGCC-CLC processes – are also investigated. The simulation results suggest that iron-based OCs, with 34.3% net electrical efficiency and ~100% CO2 capture rate lead to the most efficient process among all the five studied OCs. A net electrical efficiency penalty of 7.1–8.1% points leads to the IGCC-CLC process being more efficient than amine based post-combustion capture technology and equally efficient to the solvent based pre-combustion capture technology. The net electrical efficiency of the IGCC-CLC process increased by 0.6–2.1% with the use of air-cooling and ASU integration, compared with the water- and air-cooling cases. This work successfully demonstrates a correlation between the reaction enthalpies of different OCs and power output, which suggests that the OCs with higher values of reaction enthalpy for oxidation (ΔHr, oxidation) with air-cooling are more valuable for the IGCC-CLC

Process simulations of post-combustion CO2 capture for coal and natural gas-fired power plants using a polyethyleneimine/silica adsorbent

The regeneration heat for a polyethyleneimine (PEI)/silica adsorbent based carbon capture system is first assessed in order to evaluate its effect on the efficiency penalty of a coal or natural gas power plant. Process simulations are then carried out on the net plant efficiencies for a specific supercritical 550 MWe pulverized coal (PC) and a 555 MWe natural gas combined cycle (NGCC) power plant integrated with a conceptually designed capture system using fluidized beds and PEI/silica adsorbent. A benchmark system applying an advanced MEA absorption technology in a NETL report (2010) is used as a reference system. Using the conservatively estimated parameters, the net plant efficiency of the PC and NGCC power plant with the proposed capture system is found to be 1.5% and 0.6% point higher than the reference PC and NGCC systems, respectively. Sensitivity analysis has revealed that the moisture adsorption, working capacity and heat recovery strategies are the most influential parameters to the power plant efficiency. Under an optimal scenario with improvements in increasing the working capacity by 2% points and decreasing moisture adsorption by 1% point, the plant efficiencies with the proposed capture system are 2.7% (PC) and 1.9% (NGCC) points higher than the reference systems

Evaluation of solar aided thermal power generation with various power plants

Solar aided power generation (SAPG) is an efficient way to make use of low or medium temperature solar heat for power generation purposes. The so-called SAPG is actually 'piggy back' solar energy on the conventional fuel fired power plant. Therefore, its solar-to-electricity efficiency depends on the power plant it is associated with. In the paper, the developed SAPG model has been used to study the energy and economic benefits of the SAPG with 200 and 300MW typical, 600MW subcritical, 600MW supercritical, and 600 and 1000MW ultra-supercritical fuel power units separately. The solar heat in the temperature range from 260 to 90°C is integrated with above-mentioned power units to replace the extraction steam (to preheat the feedwater) in power boosting and fuel-saving operating modes. The results indicate that the benefits of SAPG are different for different steam extracted positions and different power plants. Generally, the larger the power plant, the higher the solar benefit if the same level solar is integrated. © 2010 John Wiley & Sons, Ltd.Qin Yan, Eric Hu, Yongping Yang and Rongrong Zha