Mechanism of the Intermediary Phase Formation in Ti-20 wt. % Al Mixture during Pressureless Reactive Sintering

This work aims to describe the mechanism of intermediary phases formation in TiAl20 (wt. %) alloy composition during reactive sintering. The reaction between titanium and aluminum powders was studied by in situ diffraction and the results were confirmed by annealing at various temperatures. It was found that the Ti2Al5 phase formed preferentially and its formation was detected at 400 degrees C. So far, this phase has never been found in this alloy composition during reactive sintering processes. Subsequently, the Ti2Al5 phase reacted with the titanium, and the formation of the major phase, Ti3Al, was accompanied by the minor phase, TiAl. Equations of the proposed reactions are presented in this paper and their thermodynamic and kinetic feasibility are supported by Gibbs energies of reaction and reaction enthalpies

Kinetic and thermodynamic description of intermediary phases formation in Ti-Al system during reactive sintering

Reactive sintering is currently considered as a promising production route for titanium aluminides in many research works. However, the published descriptions of the reaction mechanism are contradictory or lacking, especially at the temperatures below the melting point of aluminium. This work aims to fill this gap, providing the description of the reactive sintering process at the temperatures between 400 and 900 degrees C. The phases' formation sequence and reaction kinetics were studied and explained using experimental model (Ti/Al diffusion couple) and real reactively sintered samples of equiatomic Ti-Al compressed powder blend. Moreover, phase formation was thermodynamically assessed. It was revealed that Ti2Al5 phase formed preferentially. This phase has not been reported previously as a starting phase in reactive sintering. According to results obtained by experimental model, its formation is controlled by diffusion at 700 degrees C. This phase reacted with aluminium forming pure TiAl3 phase or with titanium, resulting in TiAl phase. Subsequently, TiAl phase reacted with titanium, leading to the Ti3Al phase, or with already present Ti2Al5 phase yielding TiAl2 intermetallic compound. Titanium-rich Ti3Al phase could form only at the temperature of 600 degrees C or above

Formation of Ni-Ti intermetallics during reactive sintering at 800-900 °C

In this work the formation of intermetallics in the Ni-Ti system by reactive sintering at 800-900 degrees C was studied. The mechanism and kinetics of the reactions, which led to Ni-Ti phases, were determined by thermal analysis, in-situ XRD and the application of an experimental model consisting of nickel-plated titanium. It was found that the formation of Ni-Ti phases below the transformation temperature of titanium is controlled by diffusion. Above this temperature, the reactions switch to the rapid Self-propagating High-temperature Synthesis (SHS) mode

Effect of Double-Step and Strain-Assisted Tempering on Properties of Medium-Carbon Steel

The present work aimed to study the properties of medium-carbon steel during tempering treatment and to present the strength increase of medium-carbon spring steels by strain-assisted tempering (SAT). The effect of double-step tempering and double-step tempering with rotary swaging, also known as SAT, on the mechanical properties and microstructure was investigated. The main goal was to achieve a further enhancement of the strength of medium-carbon steels using SAT treatment. The microstructure consists of tempered martensite with transition carbides in both cases. The yield strength of the DT sample is 1656 MPa, while that of the SAT sample is about 400 MPa higher. On the contrary, plastic properties such as the elongation and reduction in area have lower values after SAT processing, about 3% and 7%, respectively, compared to the DT treatment. Grain boundary strengthening from low-angle grain boundaries can be attributed to the increase in strength. Based on X-ray diffraction analysis, a lower dislocation strengthening contribution was determined for the SAT sample compared to the double-step tempered sample

Reactive Sintering Mechanism and Phase Formation in Ni-Ti-Al Powder Mixture During Heating

This work aims to describe the formation of intermetallics in the Ni-Ti-Al system in dependence on the heating rate, which has been determined previously as the crucial factor of thermal explosion self-propagating synthesis (TE-SHS). The tested alloys contained 1–7 wt % aluminum. Thermal analysis has been realized by the optical pyrometer under the conditions of high heating rates up to 110 °C·min−1. TE-SHS process in Ni-Ti-Al system is initiated by exothermic reaction of nickel aluminides Ni2Al3 and NiAl3 at the temperature of 535–610 °C. The next reactions occur in dependence on the heating rate. Samples containing 1–3 wt % of aluminum exhibit the similar initiation temperature as Ni-Ti binary mixture. The samples containing 5 wt % and more of aluminum were fully reacted after sintering at 800 °C with the heating rate of 300 °C·min−1 and the initiation temperature of the TE-SHS was observed close to Al-Al3Ni eutectic temperature (between 630–640 °C)

Structure and Mechanical Properties of Al-Cu-Fe-X Alloys with Excellent Thermal Stability

In this work, the structure and mechanical properties of innovative Al-Cu-Fe based alloys were studied. We focused on preparation and characterization of rapidly solidified and hot extruded Al-Cu-Fe, Al-Cu-Fe-Ni and Al-Cu-Fe-Cr alloys. The content of transition metals affects mechanical properties and structure. For this reason, microstructure, phase composition, hardness and thermal stability have been investigated in this study. The results showed exceptional thermal stability of these alloys and very good values of mechanical properties. Alloying by chromium ensured the highest thermal stability, while nickel addition refined the structure of the consolidated alloy. High thermal stability of all tested alloys was described in context with the transformation of the quasicrystalline phases to other types of intermetallics

Design and optimization of a closed die forging of nickel-based superalloy turbine blade

PING 2019 is organized with the support of funds for specific university research project SVK1-2019-002.The nickel-based superalloys belong to widely used materials for most demanding industrial applications. The design and the experimental verification of manufacturing technology of NIMONIC 80A turbine blade is presented in this paper. A finite element (FEM) simulation was exploited for the closed die forging technology optimization. Based on the precision material model and boundary conditions, the deformation behaviour in the range of hot working temperatures was studied. The process conditions including the strain rates were preset according to the industrial scale practise. Based on the FEM simulation results the necessary tools were manufactured and the experimental closed die forging of turbine blades was performed. Subsequently, a heat treatment of forged blades was carried out. The minimum of 1300 MPa tensile strength was achieved. A metallographic survey was carried out to verify the structure homogenity

Influence of Heat Treatment on Microstructure and Properties of NiTi46 Alloy Consolidated by Spark Plasma Sintering

Ni-Ti alloys are considered to be very important shape memory alloys with a wide application area including, e.g., biomaterials, actuators, couplings, and components in automotive, aerospace, and robotics industries. In this study, the NiTi46 (wt.%) alloy was prepared by a combination of self-propagating high-temperature synthesis, milling, and spark plasma sintering consolidation at three various temperatures. The compacted samples were subsequently heat-treated at temperatures between 400 °C and 900 °C with the following quenching in water or slow cooling in a closed furnace. The influence of the consolidation temperature and regime of heat treatment on the microstructure, mechanical properties, and temperatures of phase transformation was evaluated. The results demonstrate the brittle behaviour of the samples directly after spark plasma sintering at all temperatures by the compressive test and no transformation temperatures at differential scanning calorimetry curves. The biggest improvement of mechanical properties, which was mainly a ductility enhancement, was achieved by heat treatment at 700 °C. Slow cooling has to be recommended in order to obtain the shape memory properties

Enhanced Spring Steel’s Strength Using Strain Assisted Tempering

Spring steels are typical materials where enhancement of mechanical properties can save considerable mass for transport vehicles, in this way the consumption of fuel or electric energy can be decreased. A drastic change in both the resulting microstructure and mechanical properties could be achieved due to the inclusion of strain into the tempering process after quenching. The strain assisted tempering (SAT) technology was applied, i.e., the process of quenching and following a sequence of tempering operations alternating with strain operations. After the first tempering, controlled deformation by rotary swaging was carried out with a strain of 17% (strain rate is about 120 s−1). Considerably higher strength parameters after SAT compared to conventional quenching and tempering (QT) technology were nevertheless accompanied by enhanced notch toughness at the same time by the decrease of elongation and reduction of area. However, by optimizing the process it is was also possible to achieve acceptable values for those parameters. Remarkable differences are visible in resulting microstructures of compared samples, which were revealed by metallographic analysis and X-ray diffraction measurement. While the standard microstructure of tempered martensite with transition carbides was observed after QT processing, carbideless islands with nanotwins occurred in martensitic laths after SAT processing