Hybrid sol–gel coatings for corrosion protection of galvanized steel in simulated concrete pore solution

The aim of this experimental research was to study the electrochemical behavior of organic– inorganic hybrid (OIH) coatings for corrosion protection of hot-dip galvanized steel (HDGS) in the first instants of immersion in simulated concrete pore solution (SCPS) (pH > 12.5). The electrochemical performance of the OIH coatings was assessed by electrochemical impedance spectroscopy, potentiodynamic polarization curves, macrocell current density, and polarization resistance. The OIH coatings were prepared via the sol–gel method and were deposited on HDGS surfaces by dip-coating using one or three dip steps. The electrochemical results obtained for HDGS samples coated with OIH matrices in SCPS showed higher corrosion resistance than bare HDGS; as the molecular weight (MW) of Jeffamine increased the barrier protection of the coating decreased. The lowest protection efficiency was found for HDGS samples synthesized with oligopolymers with an MW of 2000. Coatings produced with an oligopolymer of 230 MW conferred the highest protection. The surface morphology of the OIH coatings deposited on HDGS surfaces was studied by atomic force microscopy. The results show that the roughness of the OIH films depends on the MW of Jeffamine and on the number of dip-coating steps used. Thermogravimetry results show that the Jeffamine MW affected the thermal properties of the prepared OIH samples. The prepared OIH materials are thermally stable within the range of 20–80 C.The authors would like to gratefully acknowledge the financial support from Fundacao para a Ciencia e Tecnologia (FCT) for the PhD grant SFRH/BD/62601/2009 and EU COST action MP1202: HINT-"Rational design of hybrid organic-inorganic interfaces: the next step towards functional materials.''info:eu-repo/semantics/publishedVersio

Organic-inorganic hybrid sol-gelcoatings for metal corrosion protection: a review of recent progress

This paper is a review of the most recent and relevant achievements (from 2001 to 2013) on the development of organic–inorganic hybrid (OIH) coatings produced by sol–gel-derivedmethods to improve resistance to oxidation/corrosion of different metallic substrates and their alloys. This review is focused on the research of OIH coatings based on siloxanes using the sol–gel process conducted at an academic level and aims to summarize the materials developed and identify perspectives for further research. The fundamentals of sol–gel are described, including OIH classification, the interaction with the substrate, their advantages, and limitations. The main precursors used in the synthesis ofOIHsol–gel coatings for corrosion protection are also discussed, according to the metallic substrate used. Finally, a multilayer system to improve the resistance to corrosion is proposed, based on OIH coatings produced by the sol–gel process, and the future research challenges are debated.Fundacão para a Ciência e Tecnologia (FCT) for the PhD grant SFRH/BD/62601/2009, Centro de Química [project F-COMP-01-01024-FEDER-022716 (ref. Pest-C/Qui/UI0686/2011)-FEDERCOMPETE] and EU COST action MP1202: HINT - Rational design of hybrid organic-inorganic interfaces: the next step towards functional material