Grain refinement of Al-Mg-Sc alloy by ultrasonic treatment

In foundry practice, ultrasonic treatment has been used as an efficient technique to achieve grain refinement in aluminium and magnesium alloys. This article shows the strong effect of pouring temperature and ultrasonic treatment at various temperatures on the grain refinement of Al-1 wt% Mg-0.3 wt% Sc alloy. Without ultrasonic treatment, a fine grain structure was obtained at the pouring temperature of 700 °C. The average grain size sharply decreases from 487 ± 20 to 103 ± 2 μm when the pouring temperature decreases from 800 to 700 °C. Ultrasonic vibration proved to be a potential grain refinement technique with a wide range of pouring tem- perature. A microstructure with very fine and homogeneous grains was obtained by applying ultrasonic treatment to the melt at the temperature range between 700 and 740 °C, before pouring. Cavitation-enhanced hetero- geneous nucleation is the mechanism proposed to explain grain refinement by ultrasound in this alloy. Moreover, ultrasonic treatment of the melt was found to lead to cast samples with hardness values similar to those obtained in samples submitted to precipitation hardening, suggesting that ultrasonic treatment can avoid carrying out heat treatment of cast parts.This research was supported by The Project Bridging The Gap, funded by the Erasmus Mundus External Cooperation Window Programme. Acknowledgements also to the University of Minho, for the provision of research facilities

A new XRD method to quantify plate and lath martensites of hardened medium-carbon steel

This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First of all, the two martensites are assumed to have body centre tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping (200) diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonisation of the as-quenched martensites. Keywords: Gaussian peak-fitting, martensite carbon content, martensite tetragonal ratio, medium-carbon steels, Xray diffractio

Envelhecimento por Deformação em Juntas Soldadas de Tubos de Aço API5L X65Q sem Costura

Resumo Neste trabalho, investigaram-se efeitos do fenômeno de envelhecimento por deformação em juntas obtidas por soldagem a arco elétrico com proteção gasosa (GMAW), de tubos sem costura de aço API5L X65Q. Corpos de prova (CPs) obtidos a partir das juntas soldadas foram submetidos à uma deformação plástica a frio de 3% e posteriormente envelhecidas por 1h a 250°C, de forma a se induzir envelhecimento estático. Buscando avaliar o envelhecimento dinâmico, os CPs foram deformados até 3% e o carregamento foi mantido durante 1h a 250°C. Os CPs envelhecidos foram submetidos a ensaios de tração e amostras representativas foram analisadas ao microscópio óptico e microscópio eletrônico de varredura. Observou-se que o fenômeno modificou a fração volumétrica de constituintes secundários no metal de solda e na ZTA, com aumento na proporção de agregados ferrita-carbonetos. Com relação às propriedades mecânicas, constatou-se que o fenômeno reduziu a razão elástica das juntas soldadas devido a um aumento no limite de resistência, além de aumentar o alongamento total, não prejudicando, portanto, as propriedades mecânicas em tração das juntas soldadas. Ao se comparar o envelhecimento estático com o envelhecimento dinâmico, observou-se que o aumento na capacidade de deformação plástica das juntas soldadas foi maior após envelhecimento estático por deformação

Materials Education—A Challenge

The recent study by the National Research Council, entitled Materials Science and Engineering for the 1990s—Maintaining Competitiveness in the Age of Materials, has identified materials science and engineering as an intellectually exciting field crucial to the success of U.S. industries, economy, and defense. The study surveys the needs of eight industries (aerospace, automotive, biomaterials, chemical, electronics, energy, metals, and telecommunications), which employ more than seven million people and have sales in excess of $1.4 trillion. The survey shows the industries' critical requirements for new, improved, more economical materials and processes. Similar needs are documented in such public sector areas as defense, energy, transportation, space, and health. Despite the fact that their economic performance and technological leadership within the global market vary widely, these industries consistently identify materials science and engineering as vital to their ability to maintain or improve their international competitiveness. In every case, the survey indicates a clear need to produce and fabricate new and traditional materials with improved quality and economy. It is also evident that the United States currently leads in certain materials-related areas, but adequate resources, planning, and training are required to maintain this leadership role.In terms of manpower and educational needs, the study emphasizes the need for more educated personnel to meet current and future opportunities, and recommends basing undergraduate courses and programs in materials science and engineering on the four basic elements of materials science and engineering—synthesis and processing, structure, properties, and performance — and on the relationships among them. The study further recommends that undergraduate materials education be centered in materials departments, and that these departments interact strongly with other science and engineering departments to develop interdisciplinary materials-related educational programs.</jats:p