Inorganic/inorganic composites through emulsion templating

Inorganic/inorganic composites are found in multiple applications crucial for the energy transition, from nuclear reactor to energy storage devices. Their microstructures dictate a number of properties, such as mass transport or fracture resistance. There has been a multitude of process developed to control the microstructure of inorganic/inorganic composites, from powder mixing and the use of short or long fibre, to tape casting for laminates up to recently 3D printing. Here, we combined emulsions and slip casting into a simpler, broadly available, inexpensive processing platform that allow for in situ control of a composite's microstructure that also enables complex shaping. Emulsions are used to form droplets of controllable size of one inorganic phase into another, while slip casting enable 3D shaping of the final part. Our study shows that slip casting emulsions trigger a two-steps solvent removal that opens the possibility for conformal coating of porosity. By making magnetically responsive droplets, we form inorganic fibre inside an inorganic matrix during slip casting, demonstrating a simple fabrication for long-fibre reinforced composites. We exemplify the potential of this processing platform by making strong and lightweight alumina scaffolds reinforced by a confirmed zirconia coating and alumina with metallic iron fibres that displays work of fracture an order of magnitude higher than alumina

Sustainable wood electronics by iron-catalyzed laser-induced graphitization for large-scale applications

Ecologically friendly wood electronics will help alleviating the shortcomings of state-of-art cellulose-based “green electronics”. Here we introduce iron-catalyzed laser-induced graphitization (IC-LIG) as an innovative approach for engraving large-scale electrically conductive structures on wood with very high quality and efficiency, overcoming the limitations of conventional LIG including high ablation, thermal damages, need for multiple lasing steps, use of fire retardants and inert atmospheres. An aqueous bio-based coating, inspired by historical iron-gall ink, protects wood from laser ablation and thermal damage while promoting efficient graphitization and smoothening substrate irregularities. Large-scale (100 cm2), highly conductive (≥2500 S m−1) and homogeneous surface areas are engraved single-step in ambient atmosphere with a conventional CO2 laser, even on very thin (∼450 µm) wood veneers. We demonstrate the validity of our approach by turning wood into highly durable strain sensors, flexible electrodes, capacitive touch panels and an electroluminescent LIG-based device

Programmable droplet manipulation and wetting with soft magnetic carpets

The ability to regulate interfacial and wetting properties is highly demanded in anti-icing, anti-biofouling, and medical and energy applications. Recent work on liquid-infused systems achieved switching wetting properties, which allow us to turn between slip and pin states. However, patterning the wetting of surfaces in a dynamic fashion still remains a challenge. In this work, we use programmable wetting to activate and propel droplets over large distances. We achieve this with liquid-infused soft magnetic carpets (SMCs) that consist of pillars that are responsive to external magnetic stimuli. Liquid-infused SMCs, which are sticky for a water droplet, become slippery upon application of a magnetic field. Application of a patterned magnetic field results in a patterned wetting on the SMC. A traveling magnetic field wave translates the patterned wetting on the substrate, which allows droplet manipulation. The droplet speed increases with an increased contact angle and with the droplet size, which offers a potential method to sort and separate droplets with respect to their contact angle or size. Furthermore, programmable control of the droplet allows us to conduct reactions by combining droplets loaded with reagents. Such an ability of conducting small-scale reactions on SMCs has the potential to be used for automated analytical testing, diagnostics, and screening,with a potential to reduce the chemical waste.ISSN:0027-8424ISSN:1091-649

Stretchable Soft Composites with Strain-Induced Architectured Color

Colors enable interaction and communication between living species in a myriad of biological and artificial environments. While living organisms feature low-power mechanisms to dynamically control color in soft tissues, man-made color-changing devices remain predominantly rigid and energy intensive. Here, architectured composites that display striking color changes when stretched in selective directions under ambient light with minimum power input are reported. The orientation-dependent color change results from the rotation of reflective coated platelets that are embedded in a soft polymer matrix and pre-aligned in a well-defined architecture. The light reflected by the platelets generates structural color defined by the oxide coating on the platelet surface. By magnetically programming the initial orientation and spatial distribution of selected platelets within the soft matrix, composites with strain-modulated color-changing effects that cannot be achieved using state-of-the-art technologies are created. The proposed concept of strain-induced architectured color can be harnessed to develop low-power smart stretchable displays, tactile synthetic skins, and autonomous soft robotic devices that undergo fast and reversible color changes through the mechano-optic coupling programmed within their soft composite architecture.ISSN:0935-9648ISSN:1521-409

Nacre-like composites with superior specific damping performance

Biological materials such as nacre have evolved microstructural design principles that result in outstanding mechanical properties. While nacre's design concepts have led to bio-inspired materials with enhanced fracture toughness, the microstructural features underlying the remarkable damping properties of this biological material have not yet been fully explored in synthetic composites. Here, we study the damping behavior of nacre-like composites containing mineral bridges and platelet asperities as nanoscale structural features within its brick-and-mortar architecture. Dynamic mechanical analysis was performed to experimentally elucidate the role of these features on the damping response of the nacre-like composites. By enhancing stress transfer between platelets and at the brick/mortar interface, mineral bridges and nano-asperities were found to improve the damping performance of the composite to levels that surpass many biological and man-made materials. Surprisingly, the improved properties are achieved without reaching the perfect organization of the biological counterparts. Our nacre-like composites display a loss modulus 2.4-fold higher than natural nacre and 1.4-fold more than highly dissipative natural fiber composites. These findings shed light on the role of nanoscale structural features on the dynamic mechanical properties of nacre and offer design concepts for the manufacturing of bio-inspired composites for high-performance damping applications.ISSN:0027-8424ISSN:1091-649

Sustainable wood electronics by iron-catalyzed laser-induced graphitization for large-scale applications

Ecologically friendly wood electronics will help alleviating the shortcomings of state-of-art cellulose-based “green electronics”. Here we introduce iron-catalyzed laser-induced graphitization (IC-LIG) as an innovative approach for engraving large-scale electrically conductive structures on wood with very high quality and efficiency, overcoming the limitations of conventional LIG including high ablation, thermal damages, need for multiple lasing steps, use of fire retardants and inert atmospheres. An aqueous bio-based coating, inspired by historical iron-gall ink, protects wood from laser ablation and thermal damage while promoting efficient graphitization and smoothening substrate irregularities. Large-scale (100 cm2), highly conductive (≥2500 S m−1) and homogeneous surface areas are engraved single-step in ambient atmosphere with a conventional CO2 laser, even on very thin (∼450 µm) wood veneers. We demonstrate the validity of our approach by turning wood into highly durable strain sensors, flexible electrodes, capacitive touch panels and an electroluminescent LIG-based device.ISSN:2041-172

Optical Reflectance of Composites with Aligned Engineered Microplatelets

The reflection of light from distributed microplatelets is an effective approach to creating color and controlling the optical properties in paints, security features, and optical filters. However, predictive tools for the design and manufacturing of such composite materials are limited due to the complex light-matter interactions that determine their optical response. Here, the optical reflectance of individual reflective microplatelets and of polymer-based composites containing these engineered platelets as an aligned, dispersed phase are experimentally studied and analytically calculated. Transfer-matrix calculations are used to interpret the effect of the platelet architecture, the number of platelets, and their size distribution on the experimentally measured reflectance of composites prepared using a previously established magnetic alignment technique. It is demonstrated that the reflectance of the composites can be understood as the averaged response of an array of Fabry-Perot resonators, in which the microplatelets act as semi-transparent flat reflectors and the polymer as cavity medium. By using an analytical model and computer simulations to describe the interaction of light with platelets embedded in a polymer matrix, this work provides useful tools for the design and fabrication of composites with tailored optical reflectance.ISSN:2195-107

Magnetic Manipulation of Nanowires for Engineered Stretchable Electronics

Nanowires are often key ingredients of high-tech composite materials. The properties and performance of devices created using these, depend heavily on the structure and density of the embedded nanowires. Despite significant efforts, a process that can be adapted to different materials, compatible with current nanowire deposition methods, and that is able to control both variables simultaneously has not been achieved yet. In this work, we show that we can use low magnetic fields (80 mT) to manipulate nanowires by electrostatically coating them with super-paramagnetic iron oxide nanoparticles in an aqueous solution. Monolayers, multilayers, and hierarchical structures of oriented nanowires were achieved in a highly ordered manner using vacuum filtration for two types of nanowires: silver and gold-coated titanium dioxide nanowires. The produced films were embedded in an elastomer, and the strain-dependent electrical properties of the resulting composites were investigated. The orientation of the assembly with respect to the tensile strain heavily impacts the performance of the composites. Composites containing nanowires perpendicular to the strain direction exhibit an extremely low gauge factor. On the other hand, when nanowires are arranged parallel to the strain direction, the composites have a high gauge factor. The possibility to orient nanowires during the processing steps is not only interesting for the shown strain sensing application but also expected to be useful in many other areas of material science.ISSN:1936-0851ISSN:1936-086