Abstract The US DOE/ARPA‐E MARINER program funded a 4‐year project to determine an optimal way to grow kelps in large, nearshore and offshore arrays for the eventual purpose of biofuel production with the goal of keeping the cost below 80USDperdrymetrictonofkelp.ThisprojectspecificallylookedathowSaccharinalatissimacanbegrownintheGulfofAlaskatoreachthatgoal.Therewerethreemajoraspectsoftheresearch:(1)optimizenurseryproductionandseedinglinesforoutplanting;(2)designaneconomical,modularoutplantingstructure;and(3)developmethodstoefficientlyharvesttheproduct.Farmdesignswerebasedoncatenarystructuresandtheuseofspreaderbarswithvariablespacingofgrow‐linesandlinetypes.Thespacingofthegrow‐linesmakesadifferenceintheyield.Grow‐linespacingof≥1.5 mshowedabouta5080 USD per dry metric ton of kelp