Organic coatings from acetylene at atmospheric pressure: UV light versus plasma

ABSTRACT: A versatile pilot-scale reactor has been designed in such a way that it can be readily converted from a dielectric barrier discharge “PECVD” operating mode into a photoinitiated “PICVD” one; in the latter, low-pressure mercury (Hg) lamps replace the high-voltage glow discharge plasma. Both processes operate at ambient temperature and atmospheric pressure, 100 kPa, using acetylene (C2H2) monomer. In both sets of experiments, it was found that efficient gas-to-solid conversion can occur in the form of a nanoparticulate amorphous hydrocarbon polymer-like material. It was found that in the PICVD case, great care was required to exclude even traces of O2 contamination, because it not only reduced the growth rate of solid, but the latter then became highly oxidized ([O] ~50 at.%) and water-soluble

Nanoporous sponges as carbon-based sorbents for atmospheric water generation

Water scarcity threatens more and more people in the world. Moisture adsorption from the atmosphere represents a promising avenue to provide fresh water. Nanoporous sponges (“NPSs” ), new carbon-based sorbents synthesized from the pyrolysis of resorcinol-formaldehyde resin, can achieve comparable performance to metal organic framework-based systems, but at a significantly lower cost. Oxygen and nitrogen functionalities can be added to the NPS surface, through oxidation and addition of phenanthroline to the initial reagent mixture, respectively. The resulting NPS sorbents have high specific surface areas of 347 to 527 m2·g–1 and an average capillary-condensation-compatible pore size of 1.5 nm. When oxidized, the NPS can capture up to 0.28 g of water per gram of adsorbent at a relative pressure of 0.90 (0.14 g·g–1 at P/Psat = 0.40) and maintain this adsorption capacity over multiple adsorption/desorption cycles. Scaled-up synthesis of the NPS was performed and tested in an experimental water capture setup, showing good agreement between small- and larger-scale adsorption properties. Water adsorption isotherms fitted with the theoretical model proposed by Do and Do demonstrate that hydroxyl functionalities are of key importance to NPS behavior

Atmospheric pressure plasma synthesis of biocompatible poly(ethylene glycol)-like coatings

The role of a protein-repelling coating is to limit the interaction between a device and its physiological environment. Plasma-polymerized-PEG (pp-PEG) surfaces are of great interest since they are known to avoid protein adsorption. and cell attachment. However, in all the studies previously published in the literature, the PEG coatings have been prepared using low pressure processes. <p>In this thesis, we synthesize biocompatible pp-PEG coatings using atmospheric pressure plasma. Two original methods are developed to obtain these pp-PEG films. 1. Atmospheric pressure plasma liquid deposition (APPLD) consists in the injection of the precursor, tetra(ethylene glycol)dimethylether (tetraglyme), by means of a liquid spray, directly in the post-discharge of an atmospheric argon plasma torch. 2. In atmospheric pressure plasma-enhanced chemical vapor deposition (APPECVD), tetraglyme vapors are brought in the post-discharge trough a heating sprinkler. The chemical composition, as well as the non-fouling properties of the APPLD and APPECVD films, are compared to those of PEG coatings synthesized by conventional low pressure plasma processes.<p>In the first part of the study, the effect of the power on the chemical composition of the films has been investigated by infrared reflection absorption spectroscopy (IRRAS), X-ray photoelectron spectroscopy (XPS) and secondary ions mass spectroscopy (SIMS). <p>The surface analysis reveals that for the APPECVD samples, the fragmentation of the precursor increases as the power of the treatment is increased. In other terms, the lower the plasma power is, the higher the “PEG character” of the resulting films is. Indeed, the C-O component (286.5 eV) of the XPS C 1s peak is decreasing while the hydrocarbon component (285 eV) is increasing as the power of the plasma is increased. The same conclusion can be drawn from the signature ToF-SIMS peaks (m/z = 45 (CH3&61485;O&61485;CH2+ and +CH2CH2&61485;OH), 59 (CH3&61485;O&61485;CH2&61485;CH2+), 103 (CH3&61485;(O&61485;CH2&61485;CH2)2+)) that are decreasing in the case of high power treatments. Accordingly, IRRAS measurements show that the C-O stretching band is decreasing for high power plasma deposition. This is in agreement with the observations made from the analysis of the LP PECVD coatings and from the literature.<p>The films deposited by the APPLD process do not show the same behavior. Indeed, whatever the power injected into the discharge is, we are able to achieve films with a relatively high PEG character (&61566;83 %).<p>The second part of this study is dedicated to the evaluation of the non-fouling properties of the coatings by exposing them to proteins (bovine serum albumin and human fibrinogen) and cells (mouse fibroblasts (L929 and MEF)) and controlling the adsorption with XPS (proteins) and SEM (cells).<p>For the APPECVD samples, a low plasma power (30 W) leads to an important reduction of protein adsorption and cell adhesion (over 85%). However, higher-powered treatments tend to reduce the non-fouling ability of the surfaces (around 50% of reduction for a 80 W deposition). <p>The same order of magnitude (over 90% reduction of the adsorption) is obtained for the APPLD surfaces, whatever is the power of the treatment. <p>Those results show an important difference between the two processes in terms of power of the plasma treatment, and a strong relationship between the surface chemistry and the adsorption behavior: the more the PEG character is preserved, the more protein-repellent and cell-repellent is the surface. / Le rôle d’une couche empêchant l’adsorption de protéines est de limiter les interactions entre un implant et le milieu physiologique auquel il est exposé. Les films de poly(éthylène glycol) polymérisés par plasma (pp-PEG) sont d’intérêt majeur car ils sont connus pour empêcher l’adsorption de protéines ainsi que l’attachement cellulaire. Cependant, dans toutes les études publiées précédemment, les couches de type PEG ont été réalisées sous vide.<p>Dans cette thèse de doctorat, nous synthétisons des couches de type pp-PEG biocompatibles par plasmas à pression atmosphérique. A cette fin, deux méthodes originales ont été développées. 1. La première méthode consiste en l’injection du précurseur, le tetra(éthylène glycol) diméthyl éther (tetraglyme), en phase liquide, en nébulisant ce dernier au moyen d’un spray, directement dans la post-décharge d’une torche à plasma atmosphérique fonctionnant à l’argon. En anglais, nous appelons ce procédé « Atmospheric pressure plasma liquid deposition (APPLD) ». 2. Dans la deuxième méthode, appelée en anglais « Atmospheric pressure plasma-enhanced chemical vapor deposition (APPECVD)», le tetraglyme est amené en phase vapeur dans la post-décharge, au moyen d’un diffuseur chauffant. La composition chimique des dépôts de type APPLD et APPECVD, ainsi que leurs propriétés d’anti-adsorption sont évaluées, et comparées aux dépôts pp-PEG obtenus par les méthodes à basse pression conventionnelles.<p>Dans la première partie de cette étude, nous nous focalisons sur la composition chimique des films déposés, et plus particulièrement sur l’influence de la puissance injectée dans le plasma sur cette composition chimique. A cette fin, nous avons fait appel à des techniques d’analyse telles que la spectroscopie de réflexion-absorption infrarouge (IRRAS), la spectroscopie des photoélectrons X (XPS) et la spectrométrie de masse des ions secondaires (SIMS). <p>Il en ressort que les films de type APPECVD perdent progressivement leur « caractère PEG » à mesure que la puissance de la décharge plasma est élevée. Cela serait dû à une plus grande fragmentation du précurseur dans la post-décharge d’un plasma plus énergétique. Cette tendance est cohérente avec ce que nous avons observé pour les dépôts à basse pression ainsi que dans la littérature.<p>Dans le cas des films de type APPLD, un tel comportement n’a pas été mis en évidence :quelle que soit la puissance dissipée dans le plasma, les films présentent un « caractère PEG » relativement élevé.<p>La deuxième partie de cette thèse est dédiée à l’évaluation des propriétés d’anti-adsorption des films synthétisés, en les exposant à des protéines (albumine de sérum bovin et fibrinogène humain) et des cellules (fibroblastes de souris, L929 et MEF). L’adsorption de protéines est contrôlée par XPS tandis que l’attachement cellulaire est contrôlé par imagerie SEM.<p>Pour les échantillons de type APPECVD, un dépôt à faible puissance (30 W) mène à une importante réduction de l’adsorption de protéines et de cellules (> 85%) tandis qu’à de plus hautes puissances (80 W), l’anti-adsorption est sensiblement diminuée (50% de réduction). Dans le cas des dépôts de type APPLD, quelle que soit la puissance du plasma, une forte diminution de l’adsorption de protéines et de cellules est observée (> 90 %).<p>Ces résultats montrent une différence majeure entre les deux procédés quant à l’influence de la puissance du plasma ainsi qu’une forte relation entre la composition chimique de la surface synthétisée et son pouvoir d’anti-adsorption :plus le « caractère PEG » du dépôt est conservé, plus la surface empêchera l’interaction avec les protéines et les cellules. <p><p>Doctorat en Sciencesinfo:eu-repo/semantics/nonPublishe

Challenges in the characterization of plasma polymers using XPS

Organic coatings synthesized using plasma techniques, often called plasma polymers, are very frequently characterized routinely using X-ray photoelectron spectroscopy. In this paper, we show that, due to the intrinsic chemistry and structure of plasma polymers, such characterization is not trivial and should be carefully driven. Some routes to improve the characterization are proposed, and we show also that XPS, combined with other gas phase or solid state characterization techniques can successfully help to improve the structure, chemistry, and polymerization process of the coatings.SCOPUS: ar.jinfo:eu-repo/semantics/publishe

Easy Synthesis of Ageing-Resistant Coatings with Tunable Wettability by Atmospheric Pressure Plasma

This study presents a simple and dry approach to synthesize stable, thin organic coatings with tunable wettability by injecting appropriate quantities of propargyl methacrylate (propaMA) and acrylic acid (AA) into a dielectric barrier discharge operating at atmospheric pressure. Deposition rates of up to 11 nm s−1 can be achieved, thanks to the high reactivity of the propaMA monomer in the discharge. The AA monomer exhibits a weaker reactivity but, as evidenced by IRRAS and XPS analyses, allows introducing polar groups into the coating, thereby modifying the surface wettability. The surface is thus shown to be tunable from highly hydrophobic (WCA = 140°, pure propaMA coatings) to highly hydrophilic (WCA = 15°, pure AA coatings) by adjusting the monomer ratio in the discharge. These coatings have been deposited on polypropylene (PP) substrates, and the resulting WCA is shown to remain constant for at least 64 days, ageing that is remarkably slow compared with plasma functionalization that usually leads to rapid hydrophobic recovery.SCOPUS: ar.jinfo:eu-repo/semantics/publishe

Use of remote atmospheric mass spectrometry in atmospheric plasma polymerization of hydrophilic and hydrophobic coatings

This paper shows that, to a certain extent, remote atmospheric mass spectrometry can be used to identify signature fragments, which are able to predict the final surface chemistry of plasma-deposited organic hydrophilic or hydrophobic coatings, to propose polymerization mechanisms and to predict coating contamination. Examples are given for the plasma polymerization of anhydrides and organic acids for polar coatings and for the polymerization of fluorinated precursors for hydrophobic coatings. To predict the final surface chemistry of hydrophilic coatings, we show that by tracking the evolution of the CO+ and CO2 + fragments in the plasma phase, one can deduce the relative amount of polar functions on the final coating surface. Similarly, the change in intensities of the various CFx + fragments during the plasma polymerization of hydrophobic coatings is correlated with the relative amount of such CFx groups in the coating. For the same coatings, when CO2 +, COF+, and COF2 + fragments are detected in the gas phase, the final coating will be contaminated. The possibilities, as well as some limits of this approach, are discussed.SCOPUS: ar.jinfo:eu-repo/semantics/publishe