Fatigue Assessment of Wire and Arc Additively Manufactured Ti-6Al-4V

Wire and arc additively manufactured (WAAM) parts and structures often present internal defects, such as gas pores, and cause irregularities in the manufacturing process. In order to describe and assess the effect of internal defects in fatigue design, this research study investigates the fatigue strength of wire arc additive manufactured structures covering the influence of imperfections, particularly gas pores. Single pass WAAM structures are manufactured using titanium alloy Ti-6Al-4V and round fatigue, tensile specimen are extracted. Tensile tests and uniaxial fatigue tests with a load stress ratio of R = 0.1 were carried out, whereby fatigue test results are used for further assessments. An extensive fractographic and metallographic fracture surface analysis is utilized to characterize and measure crack-initiating defects. As surface pores as well as bulk pores are detected, a stress intensity equivalent ∆Keqv transformation approach is presented in this study. Thereby, the defect size of the surface pore is transformed to an increased defect size, which is equivalent to a bulk pore. Subsequently, the fatigue strength assessment method by Tiryakioğlu, commonly used for casting processes, is applied. For this method, a cumulative Gumbel extreme value distribution is utilized to statistically describe the defect size. The fitted distribution with modified data reveals a better agreement with the experimental data than unmodified. Additionally, the validation of the model shows that the usage of the ∆K modified data demonstrates better results, with a slight underestimation of up to about −7%, compared to unmodified data, with an overestimation of up to about 14%, comparing the number of load cycles until failure. Hence, the presented approach applying a stress intensity equivalent transformation of surface to bulk pores facilitates a sound fatigue strength assessment of WAAM Ti-6Al-4V structures

'Tough'-constructions and their derivation

This article addresses the syntax of the notorious 'tough' (-movement) construction (TC) in English. TCs exhibit a range of apparently contradictory empirical properties suggesting that their derivation involves the application of both A-movement and A'-movement operations. Given that within previous Principles and Parameters models TCs have remained “unexplained and in principle unexplainable” (Holmberg 2000: 839) due to incompatibility with constraints on theta-assignment, locality, and Case, this article argues that the phase-based implementation of the Minimalist program (Chomsky 2000, 2001, 2004) permits a reanalysis of null wh-operators capable of circumventing the previous theoretical difficulties. Essentially, 'tough'-movement consists of A-moving a constituent out of a “complex” null operator which has already undergone A'-movement, a “smuggling” construction in the terms of Collins (2005a,b

Minimalist C/case

This article discusses A-licensing and case from a minimalist perspective, pursuing the idea that argument NPs cyclically enter a number of A-relations, rather than just a single one, resulting in event-licensing, case-licensing and phi-licensing. While argument case commonly reflects Voice/v-relations, canonical A-movement is driven by higher elements, either in the C-T system or in a superordinate v-system (in ECM constructions). In addition, there is a distinction to be drawn between the triggering of A-movement, by for example C, and the licensing of the landing site, by for instance T, C-probing leading to tucking-in into Spec-T. Much of the evidence presented comes from quirky case constructions in Icelandic and from ECM and raising constructions in Icelandic and English. It is argued that T in ECM constructions inherits phi-licensing from the matrix v, regardless of the case properties of v

Phase transformation sequence of Ti-6Al-4V as a function of the cooling rate

The growth kinetics of allotriomorphic α along the prior β grain boundaries and of globular primary α in Ti-6Al-4V during continuous cooling is described. A physical model is developed based on classical nucleation and growth of platelets for the allotriomorphic α. The growth of the primary α is modelled based on the growth of spherical particle immerged on a supersaturated β-matrix. Continuous cooling tests at two different holding temperatures in the α+β field, 930°C and 960°C, and five different cooling rates, 10, 30, 40, 100 and 300°C/min, are conducted to validate the proposed models and elucidate the growth sequence of those α morphologies. Additionally, interrupted tests at different temperatures are conducted to determine the progress of growth of primary α and formation allotriomorphic α during cooling. The size of primary α increases while its size distribution broadens with a decrease in cooling rate. Area fractions of primary α decrease with increasing cooling rate and increasing holding temperature. Moreover, the lower the cooling rate, the thicker the plates of allotriomorphic α. At the beginning of the cooling, growth of primary α, as well as formation of allotriomorphic α plates is observed. The experimental and modelled results show good agreement

Phase transformation sequence of Ti-6Al-4V as a function of the cooling rate

The growth kinetics of allotriomorphic α along the prior β grain boundaries and of globular primary α in Ti-6Al-4V during continuous cooling is described. A physical model is developed based on classical nucleation and growth of platelets for the allotriomorphic α. The growth of the primary α is modelled based on the growth of spherical particle immerged on a supersaturated β-matrix. Continuous cooling tests at two different holding temperatures in the α+β field, 930°C and 960°C, and five different cooling rates, 10, 30, 40, 100 and 300°C/min, are conducted to validate the proposed models and elucidate the growth sequence of those α morphologies. Additionally, interrupted tests at different temperatures are conducted to determine the progress of growth of primary α and formation allotriomorphic α during cooling. The size of primary α increases while its size distribution broadens with a decrease in cooling rate. Area fractions of primary α decrease with increasing cooling rate and increasing holding temperature. Moreover, the lower the cooling rate, the thicker the plates of allotriomorphic α. At the beginning of the cooling, growth of primary α, as well as formation of allotriomorphic α plates is observed. The experimental and modelled results show good agreement

Refinement of the Ti-17 microstructure after hot deformation: Coupled mesoscale model

The thermo-mechanical processing of Ti-alloys comprises several steps where complex deformation and temperature cycles are achieved. In this work, the static recrystallization behaviour of a Ti-17 alloy is investigated using ex-situ characterization and in-situ synchrotron radiation experiments aiming to understand the operating mechanisms and to establish the recrystallization kinetics. Hot compression in the β- field for different strain rates is applied to provide different initial microstructures before isothermal heat treatments and continuous cooling. Strain induced boundary migration is the main operating nucleation mechanism during static recrystallization. A simple mesoscale model is proposed to couple the evolution of the microstructure during hot deformation followed by annealing considering the heterogeneity of deformation within the β-grains, for the nucleation and growth of grains and the formation of the substructure by static recovery. Electron backscattered diffraction measurements are used after isothermal annealing and continuous cooling treatments to validate the model. A strong influence of the localization of deformation in the vicinity of the prior β-high angle grain boundaries is observed and empirically implemented in the mesoscale model. The strong influence of the temperature is attributed to the difference in high angle grain boundary mobility during static recrystallization. Grain refinement is not successfully achieved up to the investigated strain due to the insufficient nucleation rate with respect to the growth rate. However, a homogenous recrystallized microstructure is observed. The model can predict the microstructure for any starting microstructure, even beyond the experimental validatio

Getting ‘tough’ with<i>Wh</i>- Movement

This paper is concerned with the analysis of sentences such as (1) in terms of theWh- Movement transformation as proposed in Chomsky (1977: 102–110) and, in a revised form, in Chomsky (1981: 308–314):(1) John is easy to please.</jats:p