Graphite crystallizer and its surface quality as a factor affecting the copper continuous casting process

Pure copper is one of the best conducting metals among known materials, making it the first choice for wires and microwires. However, before subjecting to metal working, the material is being manufactured in the continuous casting lines. The experimental study conducted in laboratory conditions proved that the external surface quality, and thus the contact quality with the cooling system is being responsible for the worsening or improving of the heat transfer and therefore the temperature of the crystallizer itself. The conducted study might function as sort of a guideline for the industrial process

Graphite crystallizer and its surface quality as a factor affecting the copper continuous casting process

Pure copper is one of the best conducting metals among known materials, making it the first choice for wires and microwires. However, before subjecting to metal working, the material is being manufactured in the continuous casting lines. The experimental study conducted in laboratory conditions proved that the external surface quality, and thus the contact quality with the cooling system is being responsible for the worsening or improving of the heat transfer and therefore the temperature of the crystallizer itself. The conducted study might function as sort of a guideline for the industrial process

Optimalization of the metallurgical synthesis parameters of CuZn37 brass with nickel and silicon alloy additives

The modifying possibility of the commercial CuZn37 brass (M63) with nickel and silicon is being discussed throughout the article. The proposed alloy additives made it possible to improve the commercial brass properties by precipitation hardening, thus making it extremely competitive in comparison to base material. The study also discussed the conditions (temperature and time) of the metallurgical synthesis and its influence on the weight percentage of not only proposed alloy additives but also the amount of zinc loss from the commercial brass due to the evaporation during the metallurgical processes

Optimalization of the metallurgical synthesis parameters of CuZn37 brass with nickel and silicon alloy additives

The modifying possibility of the commercial CuZn37 brass (M63) with nickel and silicon is being discussed throughout the article. The proposed alloy additives made it possible to improve the commercial brass properties by precipitation hardening, thus making it extremely competitive in comparison to base material. The study also discussed the conditions (temperature and time) of the metallurgical synthesis and its influence on the weight percentage of not only proposed alloy additives but also the amount of zinc loss from the commercial brass due to the evaporation during the metallurgical processes

Studies on magnesium addition to copper produced in the continuous casting process and analysis of mechanical, electrical and structural properties of obtained casts

Article presents the effect of magnesium addition to copper in the range of 0,02 – 0,5 wt. %. on the mechanical, electrical and structural properties of obtained materials. All analysed alloys were produced by horizontal continuous casting set-up in the form of 9,5 mm rods. Obtained Cu-Mg alloys were next tested for their as-cast properties via Vickers hardness analysis, electrical conductivity measurements and macrostructure observations in both cross and longitudinal section. The aim of the research was to verify the influence of the magnesium content on the properties of selected Cu-Mg alloys, which are dedicated to use in overhead railway system for contact wires and catenaries

Research on Cu-Mg castings cold drawing process and analysis of mechanical and electrical properties of obtained wires

The aim of the conducted research works which are presented in the article was to determine the mechanical and electrical properties of Cu-Mg wires obtained in cold drawing process with total deformation at the level of 95 %. Base material for the research was obtained with the use of continuous casting process which allowed to produce CuMg0.02, CuMg0.05 and CuMg0.5 cylindrical rods with 9,5 mm diameter which were next cold drawn up to 1,97 mm diameter. After the cold drawing process Vickers hardness measurements along with static tensile test and electrical conductivity analysis were performed in order to determine the evolution of castings properties as a result of the applied cold deformation

The influence of continuous casting and extrusion processes on the properties and structure of CuNi2Si alloy and the morphology of the Ni-Si phase precipitates

CuNiSi alloys are widely used in various mechanical and electrical applications. These group of materials, due to the phenomena of precipitation hardening, are able to obtain high mechanical properties with also relatively high electrical properties. In the article authors compare two different types of products, made from the CW111C alloy i.e. rods which were continuously cast on the horizontal laboratory casting set-up (low degree of structure refinement) and rods commercially extruded with high degree of structure refinement. The presented results of experimental work characterize the tested materials in terms of their chemical composition, mechanical and electrical properties depending on the manufacturing process, as well as reveal their structures and the effect of heat treatment on the morphology of the Ni-Si precipitates