Strengthening mechanisms in high entropy alloys:Fundamental issues

High entropy alloys (HEAs), offering a multi-dimensional compositional space, provide almost limitless design opportunities surpassing the frontiers of structural materials development. However, an in-depth appraisal of the fundamental materials physics behind strengthening in HEAs is essential in order to leverage them to achieve greater flexibility in application oriented materials design. This viewpoint paper concentrates on issues regarding inherent compositional fluctuations in HEAs and corresponding impact on strengthening is highlighted. In particular, metal physics based design criteria in multi-phase HEAs are discussed and comparisons between multi-phase and single-phase HEAs are drawn.</p

High Entropy Alloys:Ready to Set Sail?

Over the past decade, high entropy alloys (HEAs) have transcended the frontiers of material development in terms of their unprecedented structural and functional properties compared to their counterpart conventional alloys. The possibility to explore a vast compositional space further renders this area of research extremely promising in the near future for discovering society-changing materials. The introduction of HEAs has also brought forth a paradigm shift in the existing knowledge about material design and development. It is in this regard that a fundamental understanding of the metal physics of these alloys is critical in propelling mechanism-based HEA design. The current paper highlights some of the critical viewpoints that need greater attention in the future with respect to designing mechanically and functionally advanced materials. In particular, the interplay of large compositional gradients and defect topologies in these alloys and their corresponding impact on overall mechanical response are highlighted. From the point of view of functional response, such chemistry vis-à-vis topology correlations are extended to novel class of nano-porous HEAs that beat thermal coarsening effects despite a high surface to volume ratio owing to retarded diffusion kinetics. Recommendations on material design with regards to their potential use in diverse applications such as energy storage, actuators, and as piezoelectrics are additionally considered.ISSN:2075-470

Three-dimensional micron-porous graphene foams for lightweight current collectors of lithium-sulfur batteries

This paper reports a three-dimensional (3D) stochastic bicontinuous micron-porous graphene foam (3D-MPGF) developed as lightweight binder-free current collectors for sulfur cathodes of lithium-sulfur batteries. 3D-MPGF is synthesized by a facile process that originally combines the synthesis of porous metals by the reduction of metallic salts and chemical vapor deposition (CVD) growth of graphene in a continuous route. 3D-MPGF presents micron-porous structure with both interconnected tubular pores and nontubular pores of sizes from hundreds nanometers to several microns. By adjusting CVD time, the thickness of graphene wall is tunable from few atomic layers to ten layers. Raman results prove a high crystalline of 3D-MPGF. Attributed to the low density and high quality, 3D-MPGF can be used as promising lightweight binder-free current collectors. The 3D-MPGF loaded with S of 2.5 mg cm−2 exhibited an ultrahigh initial capacity of 844 mAh g−1 (of electrode), and maintain at 400 mAh g−1 after 50 cycles at 0.1C (167 mA g−1). With increasing the loading of S, the electrodes present higher areal capacities. When the loading of S is 13 mg cm−2, the areal capacity of 3D-MPGF/S reaches 5.9 mAh cm−2 after 50 cycles at 0.1C. The use of 3D micron-porous graphene foam proves considerably enhanced gravimetric capacity densities (of overall electrode), which can be a direction not only for batteries but also for other energy storage devices

BCC-FCC interfacial effects on plasticity and strengthening mechanisms in high entropy alloys

Al0.7CoCrFeNi high entropy alloy (HEA) with a microstructure comprising strain free face-centered cubic (FCC) grains and strongly deformed sub-structured body centered cubic (BCC) grains was subjected to correlative nanoindentation testing, orientation imaging microscopy and local residual stress analysis. Depending on the geometry of BCC-FCC interface, certain boundaries indicated appearance of additional yield excursions apart from the typically observed elastic to plastic displacement burst. The role of interfacial strengthening mechanisms is quantified for small scale deformation across BCC-FCC interphase boundaries. An overall interfacial strengthening of the order of 4GPa was estimated for BCC-FCC interfaces in HEAs. The influence of image forces due to the presence of a BCC-FCC interface is quantified and correlated to the observed local stress and hardness gradients in both the BCC and FCC grains

Recent advances in nanoporous materials for renewable energy resources conversion into fuels

The continuous growth in energy production from non-renewable resources in order to meet the ever-increasing energy demand has given rise to serious environmental issues and moving toward renewable energy resources is necessary. Heterogeneous catalysts play a key role in the conversion of renewable resources into fuels and chemicals. The performance of heterogeneous catalysts is directly linked to their surface area, since the number of catalytic sites as well as the activity of each catalytic site increase with increasing effective footprint area of a catalyst. Therefore, nanoporous heterogeneous catalysts are very attractive, owing to their high internal surface areas and high density of active sites generated by curved internal surfaces. The overall catalytic performance of nanoporous heterogeneous catalysts can reach orders of magnitude higher than that of planar catalysts counterparts. This paper reviews recent progress toward the applicability of three-dimensional bulk nanoporous metals and their composites in (electro-)catalytic conversion of renewable resources into fuels and value-added chemicals. The primary focus is given to metal-based materials fabricated through dealloying. Dealloyed nanoporous metals and their composites can be used either directly as high-performance (electro-)catalysts, or indirectly as three-dimensional bulk current collectors along with poorly conducting electro-catalyst materials. Limitations of these material systems such as cost, scalability, and long-term stability in-service are discussed.</p

On the Self-Repair of WS2/a-C Tribocoating

This study investigates the self-healing capacity of a WS2/amorphous carbon (a-C) tribocoating. It is found that prenotches up to 45 µm wide in the WS2/a-C coating surface can be completely healed under the stimulus of sliding operations. The in situ tribotest of 100, 500, 2000, and 6000 laps confirms a dynamic filling of tribofilms that patch the voids and prenotched damages. The stabilized coefficient of friction (CoF) remains at an ultralow value down to 0.02, independent of the prenotched damage at the top of coating. The sites of notched damage in fact act as lubricant reservoirs to accumulate the otherwise “wasted” debris, which are restored as a superlubricant by the sliding operation. High resolution transmission electron microscopy reveals that WS2 (002) nanoplatelets in the healed notch are parallel to the top coating surface but conformal to the coating/notch interface. The patchy tribofilm holds excellent promise for the self-repair of damages in the field of tribology

In Situ Digital Image Correlation Observations of Laser Forming

In this study experimental and modelling methods are used to examine the microstructural and bending responses of laser-formed commercially pure titanium grade 2. The in situ bending angle response is measured for different processing parameters utilizing 3D digital image correlation. The microstructural changes are observed using electron backscatter diffraction. Finite element modelling is used to analyse the heat transfer and temperature field inside the material. It has been proven that the laser bending process is not only controlled by processing parameters such as laser power and laser beam scanning speed, but also by surface absorption. Grain size appears to have no influence on the final bending angle, however, sandblasted samples showed a considerably higher final bending angle. Experimental and simulation results suggest that the laser power has a larger influence on the final bending angle than that of the laser transverse speed. The microstructure of the laser heat-affected zone consists of small refined grains at the top layer followed by large elongated grains. Deformation mechanisms such as slip and twinning were observed in the heat-affected zone, where their distribution depends on particular processing parameters

Metallic muscles and beyond:nanofoams at work

In this contribution for the Golden Jubilee issue commemorating the 50th anniversary of the Journal of Materials Science, we will discuss the challenges and opportunities of nanoporous metals and their composites as novel energy conversion materials. In particular, we will concentrate on electrical-to-mechanical energy conversion using nanoporous metal-polymer composite materials. A materials system that mimic the properties of human skeletal muscles upon an outside stimulus is coined an 'artificial muscle.' In contrast to piezoceramics, nanoporous metallic materials offer a unique combination of low operating voltages, relatively large strain amplitudes, high stiffness, and strength. Here we will discuss smart materials where large macroscopic strain amplitudes up to 10 % and strain-rates up to 10(-2) s(-1) can be achieved in nanoporous metal/polymer composite. These strain amplitudes and strain-rates are roughly 2 and 5 orders of magnitude larger than those achieved in common actuator materials, respectively. Continuing on the theme of energy-related applications, in the summary and outlook, we discuss two recent developments toward the integration of nanoporous metals into energy conversion and storage systems. We specifically focus on the exciting potential of nanoporous metals as anodes for high-performance water electrolyzers and in next-generation lithium-ion batteries