Investigation on some factors affecting crack formation in high resistance aluminum alloys

Aluminum alloys having good mechanical properties are Al-Zn-Mg alloys (7xxx) and Al-Cu-Li alloys (Weldalite®). These alloys may be subjected to stress corrosion cracking. In order to overcome this problem the Al 7050 alloy has been developed and it is widely used for aerospace applications. Despite that, some components made of this alloy cracked during the manufacturing process including machining and chemical anodization. In a previous work cracked Al 7050 components have been analyzed in order to identify possible causes of crack formation. In this work the susceptibility of this alloy to intergranular corrosion has been analysed and compared with that of other high resistance aluminum alloys

Study of defect formation in Al 7050 alloys

The Al 7050 alloy is an Al-Zn-Mg-Cu-Zr alloy having good mechanical properties. This alloy has been developed in order to overcome stress corrosion cracking problems that characterise 7xxx Al alloys. Despite Al 7050 is widely used for aerospace applications, it can be subjected to crack initiation and propagation during the manufacturing process. In this work cracked Al 7050 components have been analysed in order to identify possible causes of crack formation such as coarse intermetallic phase presence, voids or wrong mechanical machining processes

Fracture behaviour of alloys for a new laser ranged satellite

A new laser-ranged satellite called LARES 2 (Laser Relativity Satellite 2) has been recently designed for accurate tests of Einsten's theory of General Relativity and space geodesy. Some high density alloys (8.6-9.3 g/dm3) have been studied and characterised for producing the LARES 2 passive satellite. The considered materials were Copper and Nickel based alloys that have been produced and characterised. Aim of this work was to analyse their fracture behaviour that is a requirement for materials to be used for space applications. Fracture tests have been carried out on several specimens and fracture surfaces have been analysed

Massive Protoplanetary Disks in the Trapezium Region

(abridged) We determine the disk mass distribution around 336 stars in the young Orion Nebula cluster by imaging a 2.5' x 2.5' region in 3 mm continuum emission with the Owens Valley Millimeter Array. For this sample of 336 stars, we observe 3 mm emission above the 3-sigma noise level toward ten sources, six of which have also been detected optically in silhouette against the bright nebular background. In addition, we detect 20 objects that do not correspond to known near-IR cluster members. Comparisons of our measured fluxes with longer wavelength observations enable rough separation of dust emission from thermal free-free emission, and we find substantial dust emission toward most objects. For the ten objects detected at both 3 mm and near-IR wavelengths, eight exhibit substantial dust emission. Excluding the high-mass stars and assuming a gas-to-dust ratio of 100, we estimate circumstellar masses ranging from 0.13 to 0.39 Msun. For the cluster members not detected at 3 mm, images of individual objects are stacked to constrain the mean 3 mm flux of the ensemble. The average flux is detected at the 3-sigma confidence level, and implies an average disk mass of 0.005 Msun, comparable to the minimum mass solar nebula. The percentage of stars in Orion surrounded by disks more massive than ~0.1 Msun is consistent with the disk mass distribution in Taurus, and we argue that massive disks in Orion do not appear to be truncated through close encounters with high-mass stars. Comparison of the average disk mass and number of massive dusty structures in Orion with similar surveys of the NGC 2024 and IC 348 clusters constrains the evolutionary timescales of massive circumstellar disks in clustered environments.Comment: 27 pages, including 7 figures. Accepted by Ap

New signposts of massive star formation in the S235A-B region

We report on new aspects of the star-forming region S235AB revealed through high-resolution observations at radio and mid-infrared wavelengths. Using the Very Large Array, we carried out sensitive observations of S235AB in the cm continuum (6, 3.6, 1.3, and 0.7) and in the 22 GHz water maser line. These were complemented with Spitzer Space Telescope Infrared Array Camera archive data to clarify the correspondence between radio and IR sources. We made also use of newly presented data from the Medicina water maser patrol, started in 1987, to study the variability of the water masers found in the region. S235A is a classical HII region whose structure is now well resolved. To the south, no radio continuum emission is detected either from the compact molecular core or from the jet-like structure observed at 3.3 mm, suggesting emission from dust in both cases. We find two new compact radio continuum sources (VLA-1 and VLA-2) and three separate maser spots. VLA-1 coincides with one of the maser spots and with a previously identified IR source (M1). VLA-2 lies towards S235B and represents the first radio detection from this peculiar nebula that may represent an ionized wind from a more evolved star. The two other maser spots coincide with an elongated structure previously observed within the molecular core in the C34S line. This structure is perpendicular to a bipolar molecular outflow observed in HCO+(1-0) and may trace the associated equatorial disk. The Spitzer images reveal a red object towards the molecular core. This is the most viable candidate for the embedded source originating the outflow and maser phenomenology. The picture emerging from these and previous data shows the extreme complexity of a small (< 0.5 pc) star-forming region where widely different stages of stellar evolution are present.Comment: 15 pages, 16 figures, to be published in Astronomy & Astrophysic

Fracture toughness of TiAl-Cr-Nb-Mo alloys produced via centrifugal casting

Fracture toughness of a TiAl base intermetallic alloy has been investigated at room temperature. The Ti-48Al-2.5Cr-0.5Nb-2Mo (at. %) alloy produced via centrifugal casting exhibits fine nearly lamellar microstructures, consisting mainly of fine lamellar grains, together with a very small quantity of residual beta phases along lamellar colony boundaries. In order to determine the alloy fracture toughness compact tension specimens were tested and the results were compared with those available in literature

Effects of the manufacturing process on fracture behaviour of cast TiAl intermetallic alloys

The ? -TiAl based intermetallic alloys are interesting candidate materials for high-temperatureapplications with the efforts being directed toward the replacement of Ni-based superalloys. TiAl-based alloysare characterised by a density (3.5-4 g/cm3) which is less than half of that of Ni-based superalloys, and thereforethese alloys have attracted broad attention as potential candidate for high-temperature structural applications.Specific composition/microstructure combinations should be attained with the aim of obtaining goodmechanical properties while maintaining satisfactory oxidation resistance, creep resistance and high temperaturestrength for targeted applications.Different casting methods have been used for producing TiAl based alloys. In our experimental work,specimens were produced by means of centrifugal casting. Tests carried out on several samples characterised bydifferent alloy compositions highlighted that solidification shrinkage and solid metal contraction during coolingproduce the development of relevant residual stresses that are sufficient to fracture the castings during coolingor to produce a delayed fracture. In this work, crack initiation and growth have been analysed in order toidentify the factors causing the very high residual stresses that often produce explosive crack propagationthroughout the casting

Critical issues of double-metal layer coating on FBG for applications at high temperatures

Use of fiber Bragg gratings (FBGs) to monitor high temperature (HT) applications is of great interest to the research community. Standard commercial FBGs can operate up to 600 ∘ C. For applications beyond that value, specific processing of the FBGs must be adopted to allow the grating not to deteriorate. The most common technique used to process FBGs for HT applications is the regeneration procedure (RP), which typically extends their use up to 1000 ∘ C. RP involves a long-term annealing of the FBGs, to be done at a temperature ranging from 550 to 950 ∘ C. As at that temperature, the original coating of the FBGs would burn out, they shall stay uncoated, and their brittleness is a serious concern to deal with. Depositing a metal coating on the FBGs prior to process them for RP offers an effective solution to provide them with the necessary mechanical strengthening. In this paper, a procedure to provide the FBG with a bimetallic coating made by copper and nickel electrodeposition (ED) is proposed, discussing issues related to the coating morphology, adherence to the fiber, and effects on the grating spectral response. To define the processing parameters of the proposed procedure, production tests were performed on dummy samples which were used for destructive SEM-EDS analysis. As a critical step, the proposed procedure was shown to necessitate a heat treatment after the nickel ED, to remove the absorbed hydrogen. The spectral response of the FBG samples was monitored along the various steps of the proposed procedure and, as a final proof test for adherence stability of the bimetallic coating, along a heating/cooling cycle from room temperature to 1010 ∘ C. The results suggest that, given the emergence of Kirkendall voids at the copper-nickel interface, occurring at the highest temperatures (700-1010 ∘ C), the bimetallic layer could be employed as FBG coating up to 700 ∘ C

Fracture toughness of TiAl-Cr-Nb-Mo alloys produced via centrifugal casting

Fracture toughness of a TiAl base intermetallic alloy has been investigated at room temperature.The Ti-48Al-2.5Cr-0.5Nb-2Mo (at. %) alloy produced via centrifugal casting exhibits fine nearly lamellar microstructures, consisting mainly of fine lamellar grains, together with a very small quantity of residual ? phases along lamellar colony boundaries. In order to determine the alloy fracture toughness compact tension specimens were tested and the results were compared with those available in literature

Material and manufacturing issues of a laser ranged satellite

contenuti (Abstract) The LARES satellite is an Italian space mission funded by ASI, with CGS as prime contractor and Salento and Sapienza Universities as subcontractors. The LARES will be put into orbit by the European launcher VEGA during its maiden flight, foreseen in year 2011. The paper describes the general features of the material chosen for the manufacturing of the satellite and its components. Particular interest will be devoted to the manufacturing process and analysis of the screw