Suitable thicknesses of base metal and interlayer, and evolution of phases for Ag/Sn/Ag transient liquid-phase joints used for power die attachment

Both real Si insulated gate bipolar transistors (IGBT) with conventional Ni\Ag metallization and a dummy Si die with thickened Ni\Ag metallization have been bonded on Ag foils electroplated with 2.7 m and 6.8 m thick Sn as an interlayer at 250ºC for 0 min, 40 min and 640 min. From microstructure characterization of the resulting joints, suitable thicknesses are suggested for the Ag base metal and the Sn interlayer for Ag/Sn/Ag transient liquid phase (TLP) joints used in power die attachment, and the diffusivities of Ag and Sn in the Ag phase are extracted. In combination with the kinetic constants of Ag3Sn growth and diffusivities of Ag and Sn in Ag reported in the literature, the extracted diffusivities of Ag and Sn in Ag phase are also used to simulate and predict the diffusion-controlled growth and evolution of phases in the Ag/Sn/Ag TLP joints during an extended bonding process and in service

Reversible hydrogenation studies of NaBH4 milled with Ni-containing additives

NaBH4 has long been identified as a viable hydrogen-storage material due to a theoretical gravimetric H2 capacity of 10.6 wt %. Because of the high enthalpy of decomposition of 108 ± 3 kJ mol -1, thermal decomposition of the pristine material does not occur until at least 500 C, and thus NaBH4 has yet to be utilized in hydrogen-storage processes. In this study, NaBH4 has been milled with a variety of Ni-containing additives to investigate the effects on the temperatures required for thermal desorption of H2 by temperature-programmed desorption (TPD) measurements and the products characterized by powder X-ray diffraction (PXD). Ni-containing additives have been determined to significantly enhance the thermal desorption of H2 by at least 60 C (Ni (65 wt %) on Si/Al2O3). PCT cycling experiments have been conducted to ascertain their effects on the reversible hydrogenation of the milled NaBH4. PXD analysis indicates that Ni reacts with B evolved during thermal decomposition to form NixB y species including Ni3B, Ni2B, and Ni 3B4. A catalyst screening study of NaBH4 with a variety of nanoparticles, chlorides, borides, and mesoporous materials has also been conducted, the most effective of which has been found to be Pd nanoparticles, which have a desorption temperature of 420 C, a decrease of at least 85 C. © 2013 American Chemical Society