Improved Physical Design for Manufacturing Awareness and Advanced VLSI

Increasing challenges arise with each new semiconductor technology node, especially in advanced nodes, where the industry tries to extract every ounce of benefit as it approaches the limits of physics, through manufacturing-aware design technology co-optimization and design-based equivalent scaling. The increasing complexity of design and process technologies, and ever-more complex design rules, also become hurdles for academic researchers, separating academic researchers from the most up-to-date technical issues.This thesis presents innovative methodologies and optimizations to address the above challenges. There are three directions in this thesis: (i) manufacturing-aware design technology co-optimization; (ii) advanced node design-based equivalent scaling; and (iii) an open source academic detailed routing flow.To realize manufacturing-aware design technology co-optimization, this thesis presents two works: (i) a multi-row detailed placement optimization for neighbor diffusion effect mitigation between neighboring standard cells; and (ii) a post-routing optimization to generate 2D block mask layout for dummy segment removal in self-aligned multiple patterning.To achieve advanced node design-based equivalent scaling, this thesis presents two improved physical design methodologies: (i) a post-placement flop tray generation approach for clock power reduction; and (ii) a detailed placement approach to exploit inter-row M1 routing for congestion and wirelength reduction.To address the increasing gap between academia and industry, this thesis presents two works toward an open source academic detailed routing flow: (i) a complete, robust, scalable and design ruleaware dynamic programming-based pin access analysis framework; and (ii) TritonRoute – the open source detailed router that is capable of delivering DRC-clean detailed routing solutions in advanced nodes.This thesis concludes with a summary of its contributions and open directions for future research

High Peformance and Low Power On-Die Interconnect Fabrics.

Increasing power density with technology scaling has caused stagnation in operating frequency of modern day microprocessors. This has led designers to prefer multicore architectures over complex monolithic processors to keep up with the demand for rising computing throughput. Although processing units are getting smaller and simpler, the dramatic rise of their count on a single die has made the fabric that connects these processing units increasingly complex. These interconnect fabrics have become a bottleneck in improving overall system effciency. As a result, the design paradigm for multi-core chips is gradually shifting from a core-centric architecture towards an interconnect-centric architecture, where system efficiency is limited by the fabric rather than the processing ability of any individual core. This dissertation introduces three novel and synergistic circuit techniques to improve scalability of switch fabrics to make on-die integration of hundreds to thousands of cores feasible. 1) A matrix topology is proposed for designing a fully connected switch fabric that re-uses output buses for programming, and stores shue congurations at cross points. This significantly reduces routing congestion, lowers area/power, and improves per- formance. Silicon measurements demonstrate 47% energy savings in a 64-lane SIMD processor fabricated in 65nm CMOS over a conventional implementation. 2) A novel approach to handle high radix arbitration along with data routing is proposed. It optimally uses existing cross-bar interconnect resources without requiring any additional overhead. Bandwidth exceeding 2Tb/s is recorded in a test prototype fabricated in 65nm. 3) Building on the later, a new circuit topology to manage and update priority adaptively within the switch fabric without incurring additional delay or area is then proposed. Several assist circuit techniques, such as a thyristor based sense amplifier and self regenerating bi-directional repeaters are proposed for high speed energy efficient signaling to and from the switch fabric to improve overall routing efficiency. Using these techniques a 64 x 64 switch fabric with 128b data bus fabricated in 45nm achieves a throughput of 4.5Tb/s at single cycle latency while operating at 559MHz.Ph.D.Electrical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/91506/1/sudhirks_1.pd

Clock routing for high performance microprocessor designs.

Tian, Haitong.Chinese abstract is on unnumbered page.Thesis (M.Phil.)--Chinese University of Hong Kong, 2011.Includes bibliographical references (p. 65-74).Abstracts in English and Chinese.Abstract --- p.iAcknowledgement --- p.iiiChapter 1 --- Introduction --- p.1Chapter 1.1 --- Motivations --- p.1Chapter 1.2 --- Our Contributions --- p.2Chapter 1.3 --- Organization of the Thesis --- p.3Chapter 2 --- Background Study --- p.4Chapter 2.1 --- Traditional Clock Routing Problem --- p.4Chapter 2.2 --- Tree-Based Clock Routing Algorithms --- p.5Chapter 2.2.1 --- Clock Routing Using H-tree --- p.5Chapter 2.2.2 --- Method of Means and Medians(MMM) --- p.6Chapter 2.2.3 --- Geometric Matching Algorithm (GMA) --- p.8Chapter 2.2.4 --- Exact Zero-Skew Algorithm --- p.9Chapter 2.2.5 --- Deferred Merge Embedding (DME) --- p.10Chapter 2.2.6 --- Boundary Merging and Embedding (BME) Algorithm --- p.14Chapter 2.2.7 --- Planar Clock Routing Algorithm --- p.17Chapter 2.2.8 --- Useful-skew Tree Algorithm --- p.18Chapter 2.3 --- Non-Tree Clock Distribution Networks --- p.19Chapter 2.3.1 --- Grid (Mesh) Structure --- p.20Chapter 2.3.2 --- Spine Structure --- p.20Chapter 2.3.3 --- Hybrid Structure --- p.21Chapter 2.4 --- Post-grid Clock Routing Problem --- p.22Chapter 2.5 --- Limitations of the Previous Work --- p.24Chapter 3 --- Post-Grid Clock Routing Problem --- p.26Chapter 3.1 --- Introduction --- p.26Chapter 3.2 --- Problem Definition --- p.27Chapter 3.3 --- Our Approach --- p.30Chapter 3.3.1 --- Delay-driven Path Expansion Algorithm --- p.31Chapter 3.3.2 --- Pre-processing to Connect Critical ports --- p.34Chapter 3.3.3 --- Post-processing to Reduce Capacitance --- p.36Chapter 3.4 --- Experimental Results --- p.39Chapter 3.4.1 --- Experiment Setup --- p.39Chapter 3.4.2 --- Validations of the Delay and Slew Estimation --- p.39Chapter 3.4.3 --- Comparisons with the Tree Grow (TG) Approach --- p.41Chapter 3.4.4 --- Lowest Achievable Delays --- p.42Chapter 3.4.5 --- Simulation Results --- p.42Chapter 4 --- Non-tree Based Post-Grid Clock Routing Problem --- p.44Chapter 4.1 --- Introduction --- p.44Chapter 4.2 --- Handling Ports with Large Load Capacitances --- p.46Chapter 4.2.1 --- Problem Ports Identification --- p.47Chapter 4.2.2 --- Non-Tree Construction --- p.47Chapter 4.2.3 --- Wire Link Selection --- p.48Chapter 4.3 --- Path Expansion in Non-tree Algorithm --- p.51Chapter 4.4 --- Limitations of the Non-tree Algorithm --- p.51Chapter 4.5 --- Experimental Results --- p.51Chapter 4.5.1 --- Experiment Setup --- p.51Chapter 4.5.2 --- Validations of the Delay and Slew Estimation --- p.52Chapter 4.5.3 --- Lowest Achievable Delays --- p.53Chapter 4.5.4 --- Results on New Benchmarks --- p.53Chapter 4.5.5 --- Simulation Results --- p.55Chapter 5 --- Efficient Partitioning-based Extension --- p.57Chapter 5.1 --- Introduction --- p.57Chapter 5.2 --- Partition-based Extension --- p.58Chapter 5.3 --- Experimental Results --- p.61Chapter 5.3.1 --- Experiment Setup --- p.61Chapter 5.3.2 --- Running Time Improvement with Partitioning Technique --- p.61Chapter 6 --- Conclusion --- p.63Bibliography --- p.6

Cross-layer modeling and optimization of next-generation internet networks

Scaling traditional telecommunication networks so that they are able to cope with the volume of future traffic demands and the stringent European Commission (EC) regulations on emissions would entail unaffordable investments. For this very reason, the design of an innovative ultra-high bandwidth power-efficient network architecture is nowadays a bold topic within the research community. So far, the independent evolution of network layers has resulted in isolated, and hence, far-from-optimal contributions, which have eventually led to the issues today's networks are facing such as inefficient energy strategy, limited network scalability and flexibility, reduced network manageability and increased overall network and customer services costs. Consequently, there is currently large consensus among network operators and the research community that cross-layer interaction and coordination is fundamental for the proper architectural design of next-generation Internet networks. This thesis actively contributes to the this goal by addressing the modeling, optimization and performance analysis of a set of potential technologies to be deployed in future cross-layer network architectures. By applying a transversal design approach (i.e., joint consideration of several network layers), we aim for achieving the maximization of the integration of the different network layers involved in each specific problem. To this end, Part I provides a comprehensive evaluation of optical transport networks (OTNs) based on layer 2 (L2) sub-wavelength switching (SWS) technologies, also taking into consideration the impact of physical layer impairments (PLIs) (L0 phenomena). Indeed, the recent and relevant advances in optical technologies have dramatically increased the impact that PLIs have on the optical signal quality, particularly in the context of SWS networks. Then, in Part II of the thesis, we present a set of case studies where it is shown that the application of operations research (OR) methodologies in the desing/planning stage of future cross-layer Internet network architectures leads to the successful joint optimization of key network performance indicators (KPIs) such as cost (i.e., CAPEX/OPEX), resources usage and energy consumption. OR can definitely play an important role by allowing network designers/architects to obtain good near-optimal solutions to real-sized problems within practical running times

Custom Cell Placement Automation for Asynchronous VLSI

Asynchronous Very-Large-Scale-Integration (VLSI) integrated circuits have demonstrated many advantages over their synchronous counterparts, including low power consumption, elastic pipelining, robustness against manufacturing and temperature variations, etc. However, the lack of dedicated electronic design automation (EDA) tools, especially physical layout automation tools, largely limits the adoption of asynchronous circuits. Existing commercial placement tools are optimized for synchronous circuits, and require a standard cell library provided by semiconductor foundries to complete the physical design. The physical layouts of cells in this library have the same height to simplify the placement problem and the power distribution network. Although the standard cell methodology also works for asynchronous designs, the performance is inferior compared with counterparts designed using the full-custom design methodology. To tackle this challenge, we propose a gridded cell layout methodology for asynchronous circuits, in which the cell height and cell width can be any integer multiple of two grid values. The gridded cell approach combines the shape regularity of standard cells with the size flexibility of full-custom layouts. Therefore, this approach can achieve a better space utilization ratio and lower wire length for asynchronous designs. Experiments have shown that the gridded cell placement approach reduces area without impacting the routability. We have also used this placer to tape out a chip in a 65nm process technology, demonstrating that our placer generates design-rule clean results

Recent Trends in Communication Networks

In recent years there has been many developments in communication technology. This has greatly enhanced the computing power of small handheld resource-constrained mobile devices. Different generations of communication technology have evolved. This had led to new research for communication of large volumes of data in different transmission media and the design of different communication protocols. Another direction of research concerns the secure and error-free communication between the sender and receiver despite the risk of the presence of an eavesdropper. For the communication requirement of a huge amount of multimedia streaming data, a lot of research has been carried out in the design of proper overlay networks. The book addresses new research techniques that have evolved to handle these challenges

Choose-Your-Own Adventure: A Lightweight, High-Performance Approach To Defect And Variation Mitigation In Reconfigurable Logic

For field-programmable gate arrays (FPGAs), fine-grained pre-computed alternative configurations, combined with simple test-based selection, produce limited per-chip specialization to counter yield loss, increased delay, and increased energy costs that come from fabrication defects and variation. This lightweight approach achieves much of the benefit of knowledge-based full specialization while reducing to practical, palatable levels the computational, testing, and load-time costs that obstruct the application of the knowledge-based approach. In practice this may more than double the power-limited computational capabilities of dies fabricated with 22nm technologies. Contributions of this work: • Choose-Your-own-Adventure (CYA), a novel, lightweight, scalable methodology to achieve defect and variation mitigation • Implementation of CYA, including preparatory components (generation of diverse alternative paths) and FPGA load-time components • Detailed performance characterization of CYA – Comparison to conventional loading and dynamic frequency and voltage scaling (DFVS) – Limit studies to characterize the quality of the CYA implementation and identify potential areas for further optimizatio

Power Reduction Techniques in Clock Distribution Networks with Emphasis on LC Resonant Clocking

In this thesis we propose a set of independent techniques in the overall concept of LC resonant clocking where each technique reduces power consumption and improve system performance. Low-power design is becoming a crucial design objective due to the growing demand on portable applications and the increasing difficulties in cooling and heat removal. The clock distribution network delivers the clock signal which acts as a reference to all sequential elements in the synchronous system. The clock distribution network consumes a considerable amount of power in synchronous digital systems. Resonant clocking is an emerging promising technique to reduce the power of the clock network. The inductor used in resonant clocking enables the conversion of the electric energy stored on the clock capacitance to magnetic energy in the inductor and vice versa. In this thesis, the concept of the slack in the clock skew has been extended for an LC fully-resonant clock distribution network. This extra slack in comparison to standard clock distribution networks can be used to reduce routing complexity, achieve reduction in wire elongation, total wire length, and power consumption. Simulation results illustrate that by utilizing the proposed approach, an average reduction of 53% in the number of wire elongations and 11% reduction in total wire length can be achieved. A dual-edge clocking scheme introduced in the literature to enable the operation of the flip-flop at the rising- and falling edges of the clock has been modified. The interval by which the charging elements in the flip-flop are being switched-on was reduced causing a reduction in power consumption. Simulating the flip-flop in STMicroelectronics 90-nm technology shows correct functionality of the Sense Amplifier flip-flop with a resonant clock signal of 500 MHz and a throughput of 1 GHz under process, voltage, and temperature (PVT) variations. Modeling the resonant system with the proposed flip-flop illustrates that dual-edge compared to single-edge triggering can achieve up to 58% reduction in power consumption when the clock capacitance is the dominating factor. The application of low-swing clocking to LC resonant clock distribution network has been investigated on-chip. The proposed low-swing resonant clocking scheme operates with one voltage supply and does not require an additional supply voltage. The Differential Conditional Capturing flip-flop introduced in the literature was modified to operate with a low-swing sinusoidal clock. Low-swing resonant clocking achieved around 5.8% reduction in total power with 5.7% area overhead. Modeling the clock network with the proposed flip-flop illustrates that low-swing clocking can achieve up to 58% reduction in the power consumption of the resonant clock. An analytical approach was introduced to estimate the required driver strength in the clock generator. Using the proposed approach early in the design stage reduces area and power overhead by eliminating the need for programmable switches in the driving circuit

Fully-passive switched-capacitor techniques for high performance SAR ADC design

In recent years, SAR ADC becomes more and more popular in various low-power applications such as wireless sensors and low energy radios due to its circuit simplicity, high power efficiency, and scaling compatibility. However, its speed is limited by its successive approximation procedures and its power efficiency greatly reduces with the ADC resolution going beyond 10 bit. To address these issues, this thesis proposes to embed two techniques: 1) compressive sensing (CS) and 2) noise shaping (NS) to a conventional SAR ADC. The realization of both techniques are based on fully-passive switched-capacitor techniques. CS is a recently emerging sampling paradigm, stating that the sparsity of a signal can be exploited to reduce the ADC sampling rate below the Nyquist rate. Different from conventional CS frameworks which require dedicated analog CS encoders, this thesis proposes a fully-passive CS-SAR ADC architecture which only requires minor modification to a conventional SAR ADC. Two chips are fabricated in a 0.13 µm process to prove the concept. One chip is a single-channel CS-SAR ADC which can reduce the ADC conversion rate by 4 times, thus reducing the ADC power by 4 times. In many wireless sensing applications, multiple ADCs are commonly required to sense multi-channel signals such as multi-lead ECG sensing and parallel neural recording. Therefore, the other chip is a multi-channel CS-SAR ADC which can simultaneously convert 4-channel signals with a sampling rate of one channel’s Nyquist rate. At 0.8 V and 1 MS/s, both chips achieve an effective Walden FoM of around 5 fJ/conversion-step. This thesis also proposes a novel NS SAR ADC architecture that is simple, robust and low power for high-resolution applications. Compared to conventional ∆Σ ADCs, it replaces the power-hungry active integrator with a passive integrator which only requires one switch and two capacitors. Compared to previous 1st-order NS SAR ADC works, it achieves the best NS performance and can be easily extended to 2nd-order. A 1st-order 10-bit NS SAR ADC is fabricated in a 0.13 µm process. Through NS, SNDR increases by 6 dB with OSR doubled, achieving a 12- bit ENOB at OSR = 8. An improved version of a 2nd-order 9-bit NS SAR ADC is designed and simulated in a 40 nm process. The SNDR increases by 10 dB with OSR doubled, achieving a 14-bit ENOB at OSR = 16. At a bandwidth of 312.5 kHz, the Schreier FoM is 181 dB and the Walden FoM is 12.5 fJ/conversion-step, proving that the proposed NS SAR ADC architecture can achieve high resolution and high power efficiency simultaneously.Electrical and Computer Engineerin