A Manufacturing Execution System using Siemens\u27 PC Based Automation Technology

The focus of any manufacturing operation is to establish better yields, reduced cycle times, increase quality, and handle dynamic demand/resource fluctuations. Over the past few years many manufacturing companies have implemented Enterprise Resource Planning (ERP) systems and they have proved themselves to be successful in achieving these goals. However, real-time data is required in order to portray an accurate account of the day-to-day and/or hourly product manufacturing operations. Retrieval of this real-lime data is a challenging task. A Manufacturing Execution System (MES) is a real-time information system that improves the performance of the shop floor operations by linking business planning, order entry, material management, purchasing and accounting to the controls on the factory equipment. Siemens\u27 PC-based automation technology is an emerging technology that appears to provide a robust architecture for integrating all elements of the manufacturing environment. Applications that range from simple control to distributed control and full-fledged MES can be developed using Siemens\u27 architecture. The primary focus of this thesis is applied research to facilitate the development of a Manufacturing Execution System to control a flexible manufacturing system, CAMCELL, using Siemens\u27 PC-based automation technology and Microsoft\u27s database technology. CAMCELL contains two CNC machining centers, assembly robots, and a vision system, all of which are interlinked by a material handling system. The software architecture of the CAMCELL is based on NIST\u27s five level hierarchy. Specifically, it contains functional modules for order entry, scheduling, and routing. In addition to these functional modules, there are various support modules. In this study, we have developed software architecture to achieve vertical integration of the process control layer, the MES layer and the ERP layer. Using Siemens\u27 WinCC software, real-time process data was collected and integrated into an MES database. The study demonstrates how order information stored in a high-level database is converted into useful information for the control layer. The study also demonstrates the ability of WinCC and Visual FoxPro to update the production data into the MES database. Various Operator interface and database screens are proposed for CAMCELL

The Third NASA Goddard Conference on Mass Storage Systems and Technologies

This report contains copies of nearly all of the technical papers and viewgraphs presented at the Goddard Conference on Mass Storage Systems and Technologies held in October 1993. The conference served as an informational exchange forum for topics primarily relating to the ingestion and management of massive amounts of data and the attendant problems involved. Discussion topics include the necessary use of computers in the solution of today's infinitely complex problems, the need for greatly increased storage densities in both optical and magnetic recording media, currently popular storage media and magnetic media storage risk factors, data archiving standards including a talk on the current status of the IEEE Storage Systems Reference Model (RM). Additional topics addressed System performance, data storage system concepts, communications technologies, data distribution systems, data compression, and error detection and correction

Space station data system analysis/architecture study. Task 4: System definition report

Functional/performance requirements for the Space Station Data System (SSDS) are analyzed and architectural design concepts are derived and evaluated in terms of their performance and growth potential, technical feasibility and risk, and cost effectiveness. The design concepts discussed are grouped under five major areas: SSDS top-level architecture overview, end-to-end SSDS design and operations perspective, communications assumptions and traffic analysis, onboard SSDS definition, and ground SSDS definition

Fourth NASA Goddard Conference on Mass Storage Systems and Technologies

This report contains copies of all those technical papers received in time for publication just prior to the Fourth Goddard Conference on Mass Storage and Technologies, held March 28-30, 1995, at the University of Maryland, University College Conference Center, in College Park, Maryland. This series of conferences continues to serve as a unique medium for the exchange of information on topics relating to the ingestion and management of substantial amounts of data and the attendant problems involved. This year's discussion topics include new storage technology, stability of recorded media, performance studies, storage system solutions, the National Information infrastructure (Infobahn), the future for storage technology, and lessons learned from various projects. There also will be an update on the IEEE Mass Storage System Reference Model Version 5, on which the final vote was taken in July 1994

A modelling and networking architecture for distributed virtual environments with multiple servers.

Virtual Environments (VEs) attempt to give people the illusion of immersion that they are in a computer generated world. VEs allow people to actively participate in a synthetic environment. They range from a single-person running on a single computer, to multiple-people running on several computers connected through a network. When VEs are distributed on multiple computers across a network, we call this a Distributed Virtual Environment (DVE). Virtual Environments can benefit greatly from distributed strategies.A networked VE system based on the Client-Server model is the most commonly used paradigm in constructing DVE systems. In a Client-Server model, data can be distributed on several server computers. The server computers provide services to their own clients via networks. In some client-server models, however, a powerful server is required, or it will become a bottleneck. To reduce the amount of data and traffic maintained by a single server, the servers themselves can be distributed, and the virtual environment can be divided over a network of servers.The system described in this thesis, therefore, is based on the client-server model with multiple servers. This grouping is called a Distributed Virtual Environment System with Multiple- Servers (DVM). A DVM system shows a new paradigm of distributed virtual environments based on shared 3D synthetic environments. A variety of network elements are required to support large scale DVM systems. The network is currently the most constrained resource of the DVM system. Development of networking architectures is the key to solving the DVM challenge. Therefore, a networking architecture for implementing a DVM model is proposed. Finally, a DVM prototype system is described to demonstrate the validity of the modelling and network architecture of a DVM model

Information Technologies for the Healthcare Delivery System

That modern healthcare requires information technology to be efficient and fully effective is evident if one spends any time observing the delivery of institutional health care. Consider the observation of a practitioner of the discipline, David M. Eddy, MD, PhD, voiced in Clinical Decision Making, JAMA 263:1265-75, 1990, . . .All confirm what would be expected from common sense: The complexity of modern medicine exceeds the inherent limitations of the unaided human mind. The goal of this thesis is to identify the technological factors that are required to enable a fully sufficient application of information technology (IT) to the modern institutional practice of medicine. Perhaps the epitome of healthcare IT is the fully integrated, fully electronic patient medical record. Although, in 1991 the Institute of Medicine called for such a record to be standard technology by 2001, it has still not materialized. The author will argue that some of the technology and standards that are pre-requisite for this achievement have now arrived, while others are still evolving to fully sufficient levels. The paper will concentrate primarily on the health care system in the United States, although much of what is contained is applicable to a large degree, around the world. The paper will illustrate certain of these pre-requisite IT factors by discussing the actual installation of a major health care computer system at the University of Rochester Medical Center (URMC) in Rochester, New York. This system is a Picture Archiving and Communications System (PACS). As the name implies, PACS is a system of capturing health care images in digital format, storing them and communicating them to users throughout the enterprise

NASA Tech Briefs, January 1993

Topics include: Electronic Components and Circuits; Electronic Systems; Physical Sciences; Materials; Computer Programs; Mechanics; Machinery; Fabrication Technology; Mathematics and Information Sciences; Life Sciences

NASA Tech Briefs, December 1992

Topics include: Electronic Components and Circuits; Electronic Systems; Physical Sciences; Materials; Computer Programs; Mechanics; Machinery; Fabrication Technology; Mathematics and Information Sciences; Life Sciences

Design, construction and commissioning of the Thermal Screen Control System for the CMS Tracker detector at CERN

The CERN (European Organization for Nuclear Research) laboratory is currently building the Large Hadron Collider (LHC). Four international collaborations have designed (and are now constructing) detectors able to exploit the physics potential of this collider. Among them is the Compact Muon Solenoid (CMS), a general purpose detector optimized for the search of Higgs boson and for physics beyond the Standard Model of fundamental interactions between elementary particles. This thesis presents, in particular, the design, construction, commissioning and test of the control system for a screen that provides a thermal separation between the Tracker and ECAL (Electromagnetic CALorimeter) detector of CMS (Compact Muon Solenoid experiment). Chapter 1 introduces the new challenges posed by these installations and deals, more in detail, with the Tracker detector of CMS. The size of current experiments for high energy physics is comparable to that of a small industrial plant: therefore, the techniques used for controls and regulations, although highly customized, must adopt Commercial Off The Shelf (COTS) hardare and software. The âﾜslow controlâ systems for the experiments at CERN make extensive use of PLCs (Programmable Logic Controllers) and SCADA (Supervisory Control and Data Acquisition) to provide safety levels (namely interlocks), regulations, remote control of high and low voltages distributions, as well as archiving and trending facilities. The system described in this thesis must follow the same philosophy and, at the same time, comply with international engineering standards. While the interlocks applications belong straightforwardly to the category of DES (Discrete Event System), and are therefore treated with a Finite State Machine approach, other controls are more strictly related to the regulation problem. Chapter 2 will focus on various aspects of modern process control and on the tools used to design the control system for the thermal screen: the principles upon which the controller is designed and tuned, and the model validated, including the Multiple Input-Multiple Output (MIMO) problematics are explained. The thermal screen itself, the constraints and the basis of its functioning are described in Chapter 3, where the thermodynamical design is discussed as well. For the LHC experiments, the aim of a control system is also to provide a well defined SIL (Safety Interlock Level) to keep the system in a safe condition; yet, in this case, it is necessary to regulate the temperature of the system within certain values and respect the constraints arising from the specific needs of the above mentioned subsystems. The most natural choice for a PLC-based controller is a PID (Proportional Integral Derivative) controller. This kind of controller is widely used in many industrial process, from batch production in the pharmaceutics or automotive field to chemical plants, distillation columns and, in general, wherever a reliable and robust control is needed. In order to design and tune PID controllers, many techniques are in use; the approach followed in this thesis is that of black-box modeling: the system is modeled in the time domain, a transfer function is inferred and a controller is designed. Then, a system identification procedure allows for a more thorough study and validation of the model, and for the controller tuning. Project of the thermal screen control including system modeling, controller design and MIMO implementation issues are entirely covered in Chapter 4. A systems engineering methodology has been followed all along to adequately manage and document every phase of the project, complying with time and budget constraints. A risk analysis has been performed, using Layer of Protection Analysis (LOPA) and Hazard and Operability Studies (HAZOP), to understand the level of protection assured by the thermal screen and its control components. Tests planned and then performed to validate the model and for quality assurance purposes are described in Chapter 5. A climatic chamber has been designed and built at CERN, where the real operating conditions of the thermal screen are simulated. Detailed test procedures have been defined, following IEEE standards, in order to completely check every single thermal screen panel. This installation allows for a comparison of different controller tuning approaches, including IAE minimization, Skogestad tuning rules, Internal Model Control (IMC), and a technique based upon the MatLab Optimization toolbox. This installation is also used for system identification purposes and for the acceptance tests of every thermal screen panel (allowing for both electrical and hydraulic checks). Also, tests have been performed on the West Hall CERN experimental area , where a full control system has been set up, for interlock high- and low- voltage lines. The interlock system operating procedures and behaviour have been validated during real operating conditions of the detector esposed to a particle beam. The satisfactory results of tests take the project to full completion, allowing the plan to reach the âﾜexitâ stage, when the thermal screen is ready to be installed in the Tracker and ready to be operational