Design and experimental validation of a stress- controlled pressure sensor for wearable pulse monitoring

This paper presents a pulse sensor design scheme with adjustable preset pressure. The design consist of two PVDF layers sandwiching a PZT layer. While PZT is used to detect the pulse vibrations, PVDF layers are employed to adjust the pressure load on PZT. This enables more reliable and repeatable pulse wave measurements every time the sensor is worn on the skin. A basic design and an I-shaped design are simulated on COMSOL software under Piezoelectric Device module to show maximum performance that can be achieved under same pressure conditions. Off-the-shelf components were used for testing the sensor designs under the same externally applied load. The I-shaped design was shown to outperform the basic sensor design in both simulations and test results. This design can be employed in the development of reliable and repeatable pulse sensors, and poses significant potential in measuring the blood pressure.No sponso

Piezo-Tribo Dual Effect Hybrid Nanogenerators for Health Monitoring

Over the years, nanogenerators for health monitoring have become more and more attractive as they provide a cost-effective and continuous way to successfully measure vital signs, physiological status, and environmental changes in/around a person. Using such sensors can positively affect the way healthcare workers diagnose and prevent life-threatening conditions. Recently, the dual piezo-tribological effect of hybrid nanogenerators (HBNGs) have become a subject of investigation, as they can provide a substantial amount of data, which is significant for healthcare. However, real-life exploitation of these HBNGs in health monitoring is still marginal. This review covers piezo-tribo dual-effect HBNGs that are used as sensors to measure the different movements and changes in the human body such as blood circulation, respiration, and muscle contractions. Piezo-Tribo dual-effect HBNGs are applicable within various healthcare settings as a means of powering noninvasive sensors, providing the capability of constant patient monitoring without interfering with the range of motion or comfort of the user. This review also intends to suggest future improvements in HBNGs. These include incorporating surface modification techniques, utilizing nanowires, nanoparticle technologies, and other means of chemical surface modifications. These improvements can contribute significantly in terms of the electrical output of the HBNGs and can enhance their prospects of applications in the field of health monitoring, as well as various in vitro/in vivo biomedical applications. While a promising option, improved HBNGs are still lacking. This review also discusses the technical issue which has prevented so far, the real use of these sensors

High-resolution 3D direct-write prototyping for healthcare applications

The healthcare sector has much to benefit from the vast array of novelties erupting from the manufacturing world. 3D printing (additive manufacturing) is amongst the most promising recent inventions with much research concentrated around the various approaches of 3D printing and applying this effectively in the health sector. Amongst these methods, the direct-write assembly approach is a promising candidate for rapid prototyping and manufacturing of miniaturised medical devices/sensors and in particular, miniaturised flexible capacitive pressure sensors. Microstructuring the dielectric medium of capacitive pressure sensors enhances the sensitivity of the capacitive pressure sensor. The structuring has been predominantly achieved with photolithography and similar subtractive approaches. In this project high-resolution 3D direct write printing was used to fabricate structured dielectric mediums for capacitive pressure sensors. This involved the development and rheological characterisation of printability-tuned water soluble polyvinyl pyrrolidone (PVP) based inks (10%-30% polymer content) for stable high-resolution 3D printing. These inks were used to print water soluble micromoulds that were filled and cured with otherwise difficult to structure low G’ materials like PDMS. Our approach essentially decouples ink synthesis from printability at the micrometre scale. The developed micro moulding approach was employed for printing pyramidal micro moulds, that were used as templates for fabricating pyramid structured dielectric mediums for capacitive pressure sensing. The power of the approach was used to alter the microstructures and reap enhanced pressure sensing characteristics for effective miniaturised capacitive pressure sensors. A pressure sensing ring – that could be worn by doctors and surgeons – was prototyped with our approach and employed successfully to monitor in real-time the radial pulse signal of a 29 year old male volunteer. The print resolution of the inks was enhanced by formulating and rheologically characterising a PVP/PVDF polymer blend ink that would wet the printing nozzle less due to the hydrophobicity of the PVDF

Monitoring of the central blood pressure waveform via a conformal ultrasonic device.

Continuous monitoring of the central-blood-pressure waveform from deeply embedded vessels, such as the carotid artery and jugular vein, has clinical value for the prediction of all-cause cardiovascular mortality. However, existing non-invasive approaches, including photoplethysmography and tonometry, only enable access to the superficial peripheral vasculature. Although current ultrasonic technologies allow non-invasive deep-tissue observation, unstable coupling with the tissue surface resulting from the bulkiness and rigidity of conventional ultrasound probes introduces usability constraints. Here, we describe the design and operation of an ultrasonic device that is conformal to the skin and capable of capturing blood-pressure waveforms at deeply embedded arterial and venous sites. The wearable device is ultrathin (240 μm) and stretchable (with strains up to 60%), and enables the non-invasive, continuous and accurate monitoring of cardiovascular events from multiple body locations, which should facilitate its use in a variety of clinical environments

New generation of interactive platforms based on novel printed smart materials

Programa doutoral em Engenharia Eletrónica e de Computadores (área de Instrumentação e Microssistemas Eletrónicos)The last decade was marked by the computer-paradigm changing with other digital devices suddenly becoming available to the general public, such as tablets and smartphones. A shift in perspective from computer to materials as the centerpiece of digital interaction is leading to a diversification of interaction contexts, objects and applications, recurring to intuitive commands and dynamic content that can proportionate more interesting and satisfying experiences. In parallel, polymer-based sensors and actuators, and their integration in different substrates or devices is an area of increasing scientific and technological interest, which current state of the art starts to permit the use of smart sensors and actuators embodied within the objects seamlessly. Electronics is no longer a rigid board with plenty of chips. New technological advances and perspectives now turned into printed electronics in polymers, textiles or paper. We are assisting to the actual scaling down of computational power into everyday use objects, a fusion of the computer with the material. Interactivity is being transposed to objects erstwhile inanimate. In this work, strain and deformation sensors and actuators were developed recurring to functional polymer composites with metallic and carbonaceous nanoparticles (NPs) inks, leading to capacitive, piezoresistive and piezoelectric effects, envisioning the creation of tangible user interfaces (TUIs). Based on smart polymer substrates such as polyvinylidene fluoride (PVDF) or polyethylene terephthalate (PET), among others, prototypes were prepared using piezoelectric and dielectric technologies. Piezoresistive prototypes were prepared with resistive inks and restive functional polymers. Materials were printed by screen printing, inkjet printing and doctor blade coating. Finally, a case study of the integration of the different materials and technologies developed is presented in a book-form factor.A última década foi marcada por uma alteração do paradigma de computador pelo súbito aparecimento dos tablets e smartphones para o público geral. A alteração de perspetiva do computador para os materiais como parte central de interação digital levou a uma diversificação dos contextos de interação, objetos e aplicações, recorrendo a comandos intuitivos e conteúdos dinâmicos capazes de tornarem a experiência mais interessante e satisfatória. Em simultâneo, sensores e atuadores de base polimérica, e a sua integração em diferentes substratos ou dispositivos é uma área de crescente interesse científico e tecnológico, e o atual estado da arte começa a permitir o uso de sensores e atuadores inteligentes perfeitamente integrados nos objetos. Eletrónica já não é sinónimo de placas rígidas cheias de componentes. Novas perspetivas e avanços tecnológicos transformaram-se em eletrónica impressa em polímeros, têxteis ou papel. Neste momento estamos a assistir à redução da computação a objetos do dia a dia, uma fusão do computador com a matéria. A interatividade está a ser transposta para objetos outrora inanimados. Neste trabalho foram desenvolvidos atuadores e sensores e de pressão e de deformação com recurso a compostos poliméricos funcionais com tintas com nanopartículas (NPs) metálicas ou de base carbónica, recorrendo aos efeitos capacitivo, piezoresistivo e piezoelétrico, com vista à criação de interfaces de usuário tangíveis (TUIs). Usando substratos poliméricos inteligentes tais como fluoreto de polivinilideno (PVDF) ou politereftalato de etileno (PET), entre outos, foi possível a preparação de protótipos de tecnologia piezoelétrica ou dielétrica. Os protótipos de tecnologia piezoresistiva foram feitos com tintas resistivas e polímeros funcionais resistivos. Os materiais foram impressos por serigrafia, jato de tinta, impressão por aerossol e revestimento de lâmina doctor blade. Para terminar, é apresentado um caso de estudo da integração dos diferentes materiais e tecnologias desenvolvidos sob o formato de um livro.This project was supported by FCT – Fundação para a Ciência e a Tecnologia, within the doctorate grant with reference SFRH/BD/110622/2015, by POCH – Programa Operacional Capital Humano, and by EU – European Union

Intraoperative Beat-to-Beat Pulse Transit Time (PTT) Monitoring via Non-Invasive Piezoelectric/Piezocapacitive Peripheral Sensors Can Predict Changes in Invasively Acquired Blood Pressure in High-Risk Surgical Patients

Background: Non-invasive tracking of beat-to-beat pulse transit time (PTT) via piezoelectric/piezocapacitive sensors (PES/PCS) may expand perioperative hemodynamic monitoring. This study evaluated the ability for PTT via PES/PCS to correlate with systolic, diastolic, and mean invasive blood pressure (SBPIBP, DBPIBP, and MAPIBP, respectively) and to detect SBPIBP fluctuations. Methods: PES/PCS and IBP measurements were performed in 20 patients undergoing abdominal, urological, and cardiac surgery. A Pearson’s correlation analysis (r) between 1/PTT and IBP was performed. The predictive ability of 1/PTT with changes in SBPIBP was determined by area under the curve (reported as AUC, sensitivity, specificity). Results: Significant correlations between 1/PTT and SBPIBP were found for PES (r = 0.64) and PCS (r = 0.55) (p < 0.01), as well as MAPIBP/DBPIBP for PES (r = 0.6/0.55) and PCS (r = 0.5/0.45) (p < 0.05). A 7% decrease in 1/PTTPES predicted a 30% SBPIBP decrease (0.82, 0.76, 0.76), while a 5.6% increase predicted a 30% SBPIBP increase (0.75, 0.7, 0.68). A 6.6% decrease in 1/PTTPCS detected a 30% SBPIBP decrease (0.81, 0.72, 0.8), while a 4.8% 1/PTTPCS increase detected a 30% SBPIBP increase (0.73, 0.64, 0.68). Conclusions: Non-invasive beat-to-beat PTT via PES/PCS demonstrated significant correlations with IBP and detected significant changes in SBPIBP. Thus, PES/PCS as a novel sensor technology may augment intraoperative hemodynamic monitoring during major surgery.German Government sponsored ZIM (Zentrales Innovationsprogramm Mittelstand) programPeer Reviewe

Development of Multifunctional E-skin Sensors

Electronic skin (e-skin) is a hot topic due to its enormous potential for health monitoring, functional prosthesis, robotics, and human-machine-interfaces (HMI). For these applications, pressure and temperature sensors and energy harvesters are essential. Their performance may be tuned by their films micro-structuring, either through expensive and time-consuming photolithography techniques or low-cost yet low-tunability approaches. This PhD thesis aimed to introduce and explore a new micro-structuring technique to the field of e-skin – laser engraving – to produce multifunctional e-skin devices able to sense pressure and temperature while being self-powered. This technique was employed to produce moulds for soft lithography, in a low-cost, fast, and highly customizable way. Several parameters of the technique were studied to evaluate their impact in the performance of the devices, such as moulds materials, laser power and speed, and design variables. Amongst the piezoresistive sensors produced, sensors suitable for blood pressure wave detection at the wrist [sensitivity of – 3.2 kPa-1 below 119 Pa, limit of detection (LOD) of 15 Pa], general health monitoring (sensitivity of 4.5 kPa-1 below 10 kPa, relaxation time of 1.4 ms, micro-structured film thickness of only 133 µm), and robotics and functional prosthesis (sensitivity of – 6.4 × 10-3 kPa-1 between 1.2 kPa and 100 kPa, stable output over 27 500 cycles) were obtained. Temperature sensors with micro-cones were achieved with a temperature coefficient of resistance (TCR) of 2.3 %/°C. Energy harvesters based on micro-structured composites of polydimethylsiloxane (PDMS) and zinc tin oxide (ZnSnO3) nanowires (NWs; 120 V and 13 µA at > 100 N) or zinc oxide (ZnO) nanorods (NRs; 6 V at 2.3 N) were produced as well. The work described herein unveils the tremendous potential of the laser engraving technique to produce different e-skin devices with adjustable performance to suit distinct applications, with a high benefit/cost ratio

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Department of Energy EngineeringElectronic skins (e-skins) enabling to detect various mechanical/chemical stimuli and environmental conditions by converting into various electrical and optical signals have attracted much attentions for various fields including wearable electronics, intelligent/medical robotics, healthcare monitoring devices, and haptic interfaces. Conventional e-skins have been widely used for the realization of these applications, however it is still considered that new e-skins with enhanced sensor performances (i.e. sensitivity, flexibility, multifunctionality, etc.) should be developed. In accordance with these demands, two approaches to explore novel functional materials or to modify device architectures have been introduced for enhancing sensor performance and acquiring multifunctional sensing capabilities. Firstly, a synthesis of multifunctional materials combined with conductive fillers (carbon nanotube, graphene oxide) and functional polymer matrix (i.e. ferroelectric polymer, elastomer) can provide the multimodal sensing capability of various stimuli and stretchability. Secondly, controlling design of device structures into various micro/nanostructures enables a significant improvement on sensing capabilities of e-skins with sensitivity and multidirectional force sensing, resulting from structural advantages such as large surface area, effective stress propagation, and anisotropic deformation. Therefore, a demonstration of e-skin combined with the functional composites and uniquely designed microstructures can offer a powerful platform to realize ideal sensor systems for next generation applications such as wearable electronics, healthcare devices, acoustic sensor, and haptic interface devices. In this thesis, we introduce the novel multifunctional and high performance electronic skins combined with various types of composite materials and nature-inspired 3D microstructures. Firstly, Chapter 1 briefly introduces various types of e-skins and the latest research trends of microstructured e-skins and summarizes the key components for their promising application fields. In chapters 2 and 3, mimicked by interlocking system between epidermal and dermal layers in human skin, we demonstrate the piezoresistive e-skins based on CNT/PDMS composite materials with interlocked microdome arrays for great pressure sensitivity and multidirectional force sensing capabilities. In chapter 4, we conduct in-depth study on giant tunneling piezoresistance in interlocking system and investigate systematically on the geometrical effect of microstructures on multidirectional force sensitivity and selectivity in interlocking sensor systems. In chapter 5, we demonstrate the ferroelectric e-skin that can detect and discriminate the static/dynamic touches and temperature inspired by multi-stimuli detection of various mechanoreceptors in human skin. Using the multifunctional sensing capabilities, we demonstrated our e-skin to the temperature-dependent pressure monitoring of artery vessel, high-precision acoustic sound detection, and surface texture recognition of various surfaces. In chapter 6, we demonstrate the linear and wide range pressure sensor with multilayered composite films having interlocked microdomes. In chapter 7, we present a new-concept of e-skin based on mechanochromic polymer and porous structures for overcoming limitations in conventional mechanochromic systems with low mechanochromic performances and limited stretchability. In addition, our mechanochromic e-skins enable the dual-mode detection of static and dynamic forces without any external power. Our e-skins based on functional composites and uniquely designed microstructures can provide a solid platform for next generation eskin in wearable electronics, humanoid robotics, flexible sensors, and wearable medical diagnostic systems.clos